Brake Pedal Assy: Service and Repair

Brake Pedal and Bracket

Removal
1 Remove the cover and disconnect the battery ground cable. For additional information, refer to Specifications
2 Remove the instrument panel. For additional information, refer to Instrument Panel Instrument Panel
3 Remove the windshield wiper arms. For additional information, refer to Wiper Pivot Arm Service and Repair




4 Remove the throttle pedal assembly.
- Remove the 3 Torx screws.
- Disconnect the electrical connector.




5 Release the brake switch.
- Rotate clockwise approximately 30 degrees.




6 Release the brake booster.
- Remove the brake pedal clevis pin.
- Remove the 4 nuts.




7 Remove the nuts from the brake pedal bracket.
- Remove the 5 nuts.




8
NOTE:
Working from the engine bay.
Remove the air intake cover.
- Remove the 4 clips.




9 Remove the brake master cylinder cover.
- Remove the 3 clips.





10 Remove the plenum chamber panel.
- Release the retaining clip.
- Release the 3 clips.
- Disconnect the washer jet hose.





11 Remove the brake pedal bracket.
- Remove sealant for access to the bulkhead screw heads.
- Remove the 4 screws.
- Release the electrical harness clip.

Installation
1 Install the brake pedal bracket.
- Align to the studs and lightly tighten the nuts.
- Install and tighten the bulkhead screws.
- Apply sealant to the bulkhead screw heads.
- Secure the electrical harness with the clip.
2 Tighten the brake pedal bracket nuts to 25 Nm (18 lb.ft).
3 Install the plenum chamber panel.
- Connect the washer jet hose.
- Carefully secure the clips.
4 Install the brake master cylinder cover.
- Carefully secure the clips.
5 Install the air intake cover.
- Carefully secure the clips.
6 Secure the brake booster.
- Tighten the nuts to 25 Nm (18 lb.ft).
- Install the brake pedal clevis pin.
7 Install the brake switch.
8 Install the throttle pedal assembly.
- Connect the electrical connector.
- Install the Torx screws.
9 Install the windshield wiper arms. For additional information, refer to Wiper Pivot Arm Service and Repair

10 Install the instrument panel. For additional information, refer to Instrument Panel Instrument Panel

11 Connect the battery ground cable and install the cover. For additional information, refer to Specifications