Headlamp: Service and Repair

Headlamp Assembly

Removal

WARNING: Vehicles fitted with Xenon headlamps, the following precautions must be observed. Failure to comply may result in exposure to ultra violet rays, severe electric shock, burns or the risk of explosion. Ensure the headlamps are switched off at all times. Eye and hand protection must be worn. Never switch on the lamps or test the bulbs with the lamp holder released from the headlamp.
1 Disconnect the battery ground cable.
2 Open the hood.
3
CAUTION: Always protect paintwork and glass when removing exterior components.
Release the headlamp assembly.
- Remove the 3 bolts.
- Release the locating pegs.

4 Disconnect the washer jet hose.

5 Remove the LH headlamp assembly.
- Disconnect the electrical connector.

6 Remove the headlamp bulb.
- Remove the cover.
- Disconnect the electrical connector.
- Release the clip.

7 Remove the headlamp inner bulb.
- Remove the cover.
- Disconnect the electrical connector.
- Release the clip.

8 Remove the turn signal indicator bulb.
- Release the bulb holder.

9 Remove the side marker bulb.
- Release the bulb holder.

10 Remove the gas discharge modules.
- Remove the 6 Torx screws.

11 Remove the headlamp washer jet.
- Disconnect the washer jet hose.
- Remove the 2 Torx screws.

Installation
1 Install the headlamp washer jet.
- Tighten the Torx screws.
- Connect the washer jet hose.
2 Install the gas discharge modules.
- Tighten the Torx screws.
3 Install the side marker bulb.
- Install the bulb holder.
4 Install the turn signal indicator bulb.
- Install the bulb holder.
5 Install the headlamp inner bulb.
- Connect and secure the electrical connector.
- Install the cover.
6 Install the headlamp bulb.
- Connect and secure the electrical connector.
- Install the cover.
7 Install the headlamp assembly.
- Connect and secure the electrical connector.
- Position the locating pegs.
8 Connect the washer jet hose.
9 Secure the headlamp assembly.
- Tighten the bolts.

10 Close the hood.

11 Connect the battery ground cable.