Operation CHARM: Car repair manuals for everyone.

P0628







P0628-FUEL PUMP CONTROL CIRCUIT LOW





For a complete wiring diagram Consult Diagrams/Electrical
A

- When Monitored:
With the ignition on and the Fuel Pump Relay command off.

- Set Condition:
The Engine Control Module (ECM) detects that the (K31) Fuel Pump Relay Control circuit is shorted to ground for 2.0 seconds.





Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding.Initial Inspection and Diagnostic Overview

Diagnostic Test

1. DTC IS ACTIVE
Ignition on, engine not running.
With the scan tool, Clear DTCs in the Engine Control Module (ECM).
With the scan tool, actuate the Fuel Pump Relay.
Monitor the scan tool for at least two minutes.
Cycle the ignition key off and on several times, leaving the ignition on for at least 10 seconds at a time.
Start the engine.
Allow the engine to reach normal operating temperature.
Test drive the vehicle.
With the scan tool, select View DTCs.
Is the status Active for this DTC?

Yes

- Go To 2

No

- Refer to the *CHECKING FOR AN INTERMITTENT DTC Diagnostic Procedure.Intermittent Condition

2. (K31) FUEL PUMP RELAY CONTROL CIRCUIT SHORTED TO GROUND




Turn the ignition off.
Remove the Fuel Pump Relay.
Disconnect the Engine Control Module (ECM) harness connector.
Measure the resistance between ground and the (K31) Fuel Pump Relay Control circuit in the Fuel Pump Relay connector.
Is the resistance below 1000 ohms?

Yes

- Repair the (K31) Fuel Pump Relay Control circuit for a short to ground.
- Perform the ECM Verification Test Ver. 1. Verification Tests

No

- Go to 3

3. (K31) FUEL PUMP RELAY CONTROL CIRCUIT OPEN OR HIGH RESISTANCE




Measure the resistance of the (K31) Fuel Pump Relay Control circuit between the Fuel Pump Relay connector and the Engine Control Module (ECM) harness connector.
Is the resistance below 10.0 ohms?

Yes

- Go to 4

No

- Repair the (K31) Fuel Pump Relay Control circuit for an open circuit or high resistance.
- Perform the ECM Verification Test Ver. 1. Verification Tests

4. FUEL PUMP RELAY
Connect the Engine Control Module (ECM) connector.
Install a substitute Fuel Pump Relay in place of the vehicle's Fuel Pump Relay.
Turn the ignition on.
With the scan tool, Clear DTCs.
With the scan tool, actuate the Fuel Pump Relay.
Monitor the scan tool for at least two minutes.
With the scan tool, select View DTCs.
Is the status Active for this DTC?

Yes

- Go to 5

No

- Replace the Fuel Pump Relay.
- Perform the ECM Verification Test Ver. 1. Verification Tests

5. ENGINE CONTROL MODULE (ECM)
Using the wiring diagram/schematic as a guide, inspect the wiring and connectors between the Fuel Pump Relay and the Engine Control Module (ECM).
Look for any chafed, pierced, pinched, or partially broken wires.
Look for broken, bent, pushed out or corroded terminals.
Search for any Technical Service Bulletins that may apply.
Were any problems found?

Yes

- Repair as necessary.
- Perform the ECM Verification Test Ver. 1. Verification Tests

No

- Replace the Engine Control Module (ECM).
- Perform the ECM Verification Test Ver. 1. Verification Tests