Torque
TORQUE VALUES-TRANSFER GEARBOX LT230Pinch bolt-operating arm to crank arm 7-10 Nm (5-7 ft lb)
End cover gear change housing 7-10 Nm (5-7 ft lb)
Speedometer cable retainer 7-10 Nm (5-7 ft lb)
Rear output/speedometer housing See note
Bottom cover to transfer case 22-28 Nm (16-21 ft lb)*
Front output housing to transfer case 22-28 Nm (16-21 ft lb)*
Cross shaft housing to front output housing 22-28 Nm (16-21 ft lb)
Gear change housing 22-28 Nm (16-21 ft lb)
Pivot shaft to link arm 22-28 Nm (16-21 ft lb)
Conneding rod to adjustable clevis 22-28 Nm (16-21 ft lb)
Anti-rotation plate intermediate shaft 22-28 Nm (16-21 ft lb)*
Front output housing cover 22-28 Nm (16-21 ft lb)*
Pivot bracket to extension housing 22-28 Nm (16-21 ft lb)*
Finger housing to front output housing 22-28 Nm (16-21 ft lb)*
Bearing housing to transfer case 22-28 Nm (16-21 ft lb)
Brake drum to coupling flange 22-28 Nm (16-21 ft lb)
Bearing housing cover to transfer case 40-50 Nm (29-37 ft lb)*
Rear output speedometer housing to transfer case 40-50 Nm (29-37 ft lb)*
Selector finger to cross shaft high/low 22-28 Nm (16-21 ft lb)*
Selector fork, high/low to shaft 22-28 Nm (16-21 ft lb)*
Transmission brake to speedometer housing 65-80 Nm (48-59 ft lb)
Intermediate shaft stake nut See text
Gate plate to grommet plate 7-10 Nm (5-7 ft lb)
Plunger switch setting 6.75 max Nm (4.82 max ft lb)
Gearbox to transfer case 40-50 Nm (29-37 ft lb)
Gearbox to transfer case See note
Oil drain plug 25 to 35 Nm (19-26 ft lb)
Differential case (front to rear) 55-64 Nm (40-47 ft lb)
Output flanges 146-179 Nm (108-132 ft lb)
Differential case rear stake nut 66-80 Nm (50-59 ft lb)
Oil filler/level plug 25-35 Nm (19-26 ft lb)
Transfer breather 14-16 Nm (10-12 ft lb)
Transfer box front drive flange to drive shaft 41-52 Nm (30-38 ft lb)
Transfer box rear drive flange to drive shaft 41-52 Nm (30-38 ft lb)
Transfer gearbox mounting brackets to chassis 33-27 Nm (24-20 ft lb)
Mounting brackets to transfer case 52 Nm (38 ft lb)
Mounting rubbers to mounting brackets 20-22 Nm (13-16 ft lb)
NOTE: Studs to be assembled into casings with sufficient torque to wind them fully home, but this torque must not exceed the maximum figure quoted for the associated nut on final assembly.
NOTE: *These bolts must have threads coated with Loctite(r) 290 prior to assembly.