Precaution: Fuel Handling

FUEL HANDLING PRECAUTIONS
^ The following information provides basic precautions which must be observed if fuel is to be handled safely. It also outlines the other areas of risk which must not be ignored.
^ This information is issued for basic guidance only, and in any case of doubt, appropriate enquiries should be made of your local Fire Officer or Fire Department.
^ Fuel vapor is highly flammable and in confined spaces is also very explosive and toxic.
^ When fuel evaporates it produces 150 times its own volume in vapor, which when diluted with air becomes a readily ignitable mixture. The vapor is heavier than air and will always fall to the lowest level. it can readily be distributed throughout a workshop by air current, consequently, even a small spillage of fuel is very dangerous.
^ Always have a fire extinguisher containing FOAM CO2 GAS, or POWDER close at hand when handling fuel, or when dismantling fuel systems and in areas where fuel containers are stored.

WARNING: It is imperative that the battery is not disconnected during fuel system repairs as arcing at the battery terminal could ignite fuel vapor in the atmosphere. Always disconnect the vehicle battery BEFORE carrying out work on the fuel system.

^ Whenever fuel is being handled, transferred or stored, or when fuel systems are being dismantled all forms of ignition must be extinguished or-removed, any leadlamps used must be flame proof and kept clear of spillage.

^ No one should be permitted to repair components associated with fuel without first having had fuel system training.

HOT FUEL HANDLING PRECAUTIONS

WARNING: Before commencing any operation requiring fuel to be drained from the fuel tank, the following procedure must be adhered to:

1. Allow sufficient time for the fuel to cool, thus avoiding contact with hot fuels.
2. Vent the system by removing the fuel filler cap in a well ventilated area. Install the filler cap until the commencement of fuel drainage.

FUEL TRANSFER

WARNING: Fuel must not be extracted or drained from any vehicle while it is standing over a pit.

^ The transfer of fuel from the vehicle fuel tank must be carried out in a well ventilated area.
^ An approved transfer tank must be used according to the transfer tank manufacturer's instructions and local regulations, including attention to grounding of tanks.

FUEL TANK REMOVAL
A FUEL VAPOR warning label must be attached to the fuel tank upon removal from the vehicle.

FUEL TANK REPAIR
Under no circumstances should a repair to any tank be attempted.