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Sill Button - Too Low/Difficult to Operate

No: 76/14/97/NAS

Ref: WSM Section 76

Issue: 1

Date: 09/19/97

Sill Button Height

AFFECTED VEHICLE RANGE:

DISCOVERY (U) Up to 98MY

SITUATION:

SILL BUTTON TOO LOW TO CONVENIENTLY UNLOCK DOORS FROM INSIDE VEHICLE

From inside the vehicle, when the door is locked, it is difficult to grasp the sill button to unlock the door.

RESOLUTION:

REPOSITION SILL BUTTON HEIGHT TO REVISED SPECIFICATION

On customer complaint of difficulty gripping the sill button, raise the setting of the sill button position to expose more of the button for unlocking the door from the inside the vehicle.

NOTE:
Revised factory processes for MY 1998 vehicles will eliminate the need for this procedure.

PARTS INFORMATION:

NONE REQUIRED.

WARRANTY CLAIMS:

NOTE:
Warranty claims for this repair against MY98 vehicles will be denied.

76.37.75 Time 00.25 hrs.
Sill button height adjustment - LHF door

COMP CODE: 8U5

76.37.79 Time 00.35 hrs.
Sill button height adjustment - LHR door

COMP CODE: 8U5

76.37.75103 Time 00.25 hrs.
Sill button height adjustment - RHF door

COMP CODE: 8U5

76.37.79103 Time 00.25 hrs.
Sill button height adjustment - RHR door

COMP CODE: 8U5

Normal warranty policy and procedures apply

REPAIR PROCEDURE

SILL BUTTON HEIGHT ADJUSTMENT

1. Measure the height of the sill button (in unlocked position) from the door-casing sill to the top of the sill button. If measurement is below 32 mm (1-1/4 inches) continue adjustment process.

2. As outlined in WSM, Section 76, remove the door casing to access sill button.





3. Once door casing is removed, adjust sill button height to specification of 33 mm (+/- 1 mm) (1-5/16 inches) as shown in Figure 1 by turning the sill button counter-clockwise.

NOTE:
For each complete counter-clockwise turn of the sill button, the sill button height will be raised by 1 mm (1/32 inch).

4. After adjusting the sill button, refit the door casing and verify sill button height.