Operation CHARM: Car repair manuals for everyone.

Water Pump: Service and Repair

REMOVAL
1. Drain cooling system.
2. Remove cooling fan.





3. Slacken water pump pulley bolts.
4. Release tension from water pump drive belt. Remove belt.
5. Remove water pump pulley.





6. Remove 9 bolts securing water pump.
7. Remove water pump and gasket.

INSTALLATION
1. Ensure mating faces are clean.
2. Install water pump with new gasket.
3. Position water pump. Secure with bolts. Tighten to 22 Nm (16 ft. lbs.).
4. Install water pump pulley. Secure with bolts. Tighten to 25 Nm (18 ft. lbs.).
5. Install water pump drive belt.
6. Install cooling fan.
7. Fill cooling system.