Operation CHARM: Car repair manuals for everyone.

Rear Output Shaft Bearing Replacement

REMOVAL
1. Remove rear output shaft.





2. Remove dust shroud from transfer box rear casing.
3. Using a flat bladed screwdriver free of rough edges, ease oil seal from rear casing.

CAUTION: Do not mark sealing surface on the rear casing.

4. Remove rear output shaft oil seal.
5. Remove circlip retaining rear output shaft bearing to rear casing.
6. Press out rear output shaft bearing from rear casing.

INSTALLATION
1. Clean bearing and rear casing mating surfaces.
2. Press bearing into rear casing.
3. Install circlip retaining bearing in rear casing.
4. Clean sealing area of rear casing and running surface of drive flange. Ensure all traces of rubber are removed.

CAUTION: Do not use a metal scraper as this may damage sealing surfaces.

5. Lubricate sealing surfaces of seal with clean gearbox oil.





6. Using LRT-41-013, install oil seal to transfer gearbox rear casing.
7. Install dust shroud to transfer box rear casing.
8. Install rear output shaft.