Fuel Tank - Drain

Service repair no - 19.55.02


WARNING: Fuel must be drained through the tank fill stub, with the filler neck removed. In some circumstances, the fuel level could be above the level of the stub. If the fuel gauge indicates more than 75% full prior to draining, a minimum of 10 liters of fuel must first be removed through the fuel return line as detailed below.


WARNING: The fuel tank must be completely drained before it is removed.


WARNING: Petrol/gasoline vapor is highly flammable and in confined spaces is also explosive and toxic. Always have a fire extinguisher containing FOAM, CO2 GAS or POWDER close to hand when handling or draining fuel.


CAUTION: Before disconnecting any part of the fuel system, it is imperative that all dust, dirt and debris is removed from around components to prevent ingress of foreign matter into the fuel system.


WARNING: Follow manufacturer's instructions for connection and safe use of equipment.


NOTE: Assuming the fuel tank is FULL, drain the following quantities:


Renew fuel pump = COMPLETE DRAIN
Renew fuel filler neck = 10 liters (2.6 US Gallons)
Renew Fuel Tank = COMPLETE DRAIN

1. Depressurize fuel system. Service and Repair
2. Disconnect battery earth lead.

Fuel gauge indicated over 75% full:

3. Using a bowser, with a suitable hose connection into the fuel return line, either at the fuel rail, or at the under floor connection, forward of the fuel tank, drain a minimum 10 liters (2.6 US Gallons) from fuel tank.







Fuel level at least 10 liters (2.6 US gallons) from full:

4. Remove fuel filler neck. Service and Repair
5. Using a suitable length of plastic tube, inserted through the fuel tank fill stub, drain contents of tank into a closed container.







6. Fit tiller neck. Service and Repair
7. Connect battery earth lead.