Harness - Main

Harness - main

Service repair No - 86.70.07

Remove
1. Remove heater assembly.





2. Remove 4 clips securing LH and RH trim panels to lower 'A' post.
3. Remove both lower 'A' post trim panels.
4. Remove air filter assembly.
5. Remove battery tray.
6. Remove front bumper.





7. Disconnect multiplugs from receiver drier and air temperature sensor.





8. Release 3 cable tie clips securing harness to lower support rail.





9. Disconnect multiplugs from cooling fan and horn.





10. Release 3 cable tie clips from front RH panel.
11. Remove RH indicator lamp.





12. Disconnect multiplugs from headlamp and sidelamp.





13. Disconnect multiplug from headlamp levelling motor.





14. Release clip securing fog lamp multiplug.
15. Withdraw harness to engine compartment fuse box.





16. Remove nut securing harness earth to body.
17. Release 4 clips and remove engine compartment fusebox cover.





18. Remove 2 bolts securing battery and starter lead to fuse box.
19. Release leads from fusebox.
20. Remove 2 multiplugs from fusebox front.
21. Remove 3 bolts securing fusebox to body.





22. Release fuse box and remove 9 multiplugs from rear of fuse box.
23. Remove fuse box.





24. Disconnect 3 multiplugs from chassis harness.





25. Remove RH front indicator repeater lamp from wing.
26. Disconnect multiplug from repeater lamp.
27. Remove repeater lamp.
28. Attach draw string to Indicator lamp harness.
29. Withdraw harness to fuse box.
30. Remove draw string and secure.





31. Disconnect main harness multiplug from engine harness and ABS sensor.





32. Disconnect multiplugs from cruise control actuator and brake fluid level switch.
33. Withdraw harness to bulkhead.





34. Release multiplug from ACE accelerometer.
35. Remove 3 cable tie clips from body and withdraw harness to bulkhead.





36. Disconnect multiplug from LH horn.
37. Remove LH indicator lamp.





38. Disconnect multiplugs from headlamp and sidelamp.
39. Disconnect headlamp level multiplug from headlamp levelling motor.
40. Release earth header behind headlamp.





41. Disconnect multiplug from front of washer reservoir.
42. Release clip securing fog lamp multiplug.





43. Disconnect 2 multiplugs from washer pumps.
44. Remove 2 clips securing washer pipes to washer reservoir motors.
45. Remove washer reservoir pipes.





46. Release 2 bolts securing earth points to body.
47. Pull harness into engine bay.





48. Disconnect multiplug from bonnet switch.





49. Disconnect 3 multiplugs from ABS modulator and multiplug from ABS sensor.





50. Release LH indicator repeater lamp.
51. Disconnect multiplug from repeater lamp.
52. Remove repeater lamp.
53. Attach draw string to repeater lamp harness.
54. Pull harness into engine bay, remove draw string and secure.





55. Disconnect multiplug from fuel cut-off switch.
56. Remove plenum moulding.





57. Disconnect and release 2 multiplugs from front heated screen element.
58. Pull harness into engine bay.
59. Remove clip securing washer pipes to bonnet.
60. Disconnect pipe from bonnet.





61. Disconnect 11 multiplugs from ECU pack.





62. Remove 2 nuts securing earth headers to LH lower 'A' post.





63. Disconnect 4 multiplugs from body harness.
64. Remove clip securing washer pipe located at lower 'A' post.
65. Remove pipe.





66. Disconnect 2 multiplugs from front door harness.
67. With assistance withdraw LH side harness into interior.





68. Disconnect ignition harness multiplug from passenger compartment fusebox.
69. Remove nut securing passenger compartment fusebox to steering support bracket.





70. Release fusebox and disconnect 8 multiplugs.
71. Remove fusebox.





72. Disconnect 7 multiplugs from ignition passive coil and steering column switch assembly.





73. Release 3 multiplugs from steering column support.
74. Disconnect multiplugs from brake and clutch pedal.





75. Disconnect multiplug from RH side body harness,
76. Disconnect 2 multiplugs from RH door harness.
77. Disconnect multiplugs from cruise control ECU, remove nut securing earth header to body and remove earth header.





78. Disconnect 2 multiplugs from ECM.





79. Remove 6 nuts and bolts securing wiper mechanism, release mechanism and disconnect multiplug.
80. With assistance withdraw RH side harness into interior.
81. Release RH side front carpet.





82. Remove nut securing earth header to footwell.
83. Remove earth header.





84. Remove clip securing harness to pedal box.





85. Remove 2 nuts securing harness to tunnel.





86. Disconnect Lucar from handbrake switch.
87. Disconnect multiplug from DCU.
88. Remove rear carpet.





89. Disconnect 3 multiplugs from RH rear door harness.





90. Remove 2 nuts securing 2 earth headers to rear center console tunnel.
91. Remove earth headers from center console.
92. Disconnect multiplug from CD player.
93. Remove 5 clips and 2 retainers securing harness to floor.





94. Disconnect 3 multiplugs from LH rear door harness.
95. Withdraw harness to interior.
96. Manoeuvre harness over steering column support bracket.
97. With assistance remove main harness.

Refit
1. With assistance position main harness to body and maneuver over steering column support bracket.
2. Lay harness in position and secure to floor clips and retainers.
3. Connect LH and RH rear door multiplugs.
4. Connect CD player multiplug.
5. Position center console earth headers and secure with nuts.
6. Fit rear carpet.
7. Connect DCU multiplug.
8. Connect Lucar to handbrake switch.
9. Fit and tighten nuts securing harness to transmission tunnel.
10. Secure harness to pedal box.
11. Position footwell earth header and secure with nut.
12. Feed RH side of harness into engine bay.
13. Position carpet.
14. Connect wiper motor multiplug, position mechanism and secure with nuts and bolts.
15. Connect ECM multiplug.
16. Position RH lower 'A' post earth header and secure with nut, connect cruise control multiplug.
17. Connect RH front door and RH side body harness multiplugs.
18. Secure multiplugs to steering column support bracket and connect brake and clutch pedal multiplugs.
19. Connect multiplugs to column switch and passive coil.
20. Position passenger compartment fusebox, connect multiplugs, fit fusebox to fascia and secure with nut.
21. Connect ignition switch multiplug to fuse box.
22. With assistance feed LH side of harness into engine bay.
23. Connect multiplugs to front door harness and body harness.
24. Position earth headers to LH lower 'A' post and secure with nuts.
25. Connect multiplugs to ECU pack.
26. Position harness in engine bay.
27. Connect and secure heated front screen multiplugs.
28. Fit plenum molding.
29. Connect multiplugs to ABS sensor and fuel cut-off switch.
30. Using draw string feed harness through inner wing, remove draw string, connect repeater lamp multiplug and fit lamp.
31. Connect multiplugs to ABS modulator.
32. Feed harness through to front panel.
33. Position body earth leads and secure with bolts.
34. Connect washer reservoir multiplugs and pipes, secure pipes with clips.
35. Secure fog lamp multiplug.
36. Secure earth header behind headlamp.
37. Connect multiplugs to headlamp level motor, headlamp and side lamp.
38. Fit indicator lamp
39. Connect multiplug to LH horn.
40. Feed harness to ACE accelerometer, connect multiplug and secure with cable ties.
41. Connect cruise control, ABS sensor and brake fluid level switch multiplugs.
42. Connect engine harness multiplug and feed harness along RH wing to fuse box.
43. Using draw string pull harness through inner wing, remove draw string, connect repeater lamp multiplug and fit lamp.
44. Connect chassis harness multiplugs.
45. Position engine bay fuse box and connect multiplugs, fit fuse box and secure with screws.
46. Connect multiplugs to front of fuse box.
47. Position battery and starter cables and secure with screws.
48. Fit fuse box cover.
49. Position earth lead and secure with nut.
50. Feed harness through to front panel.
51. Secure fog lamp multiplug.
51. Connect headlamp level motor, headlamp and side lamp multiplugs.
53. Fit indicator lamp.
54. Secure harness to RH front panel.
55. Connect cooling fan and horn multiplug.
56. Secure harness to lower support rail.
57. Connect receiver drier and air temperature sensor multiplugs.
58. Fit front bumper.
59. Fit battery tray.
60. Fir air filter assembly.
61. Position both lower 'A' post trims and secure with studs.
62. Fit heater assembly.