Vehicle Damage Warnings
Safety Instructions
Whenever possible, use a lift or pit when working beneath vehicle, in preference to jacking. Chock wheels as well as applying parking brake.
Jacking
Always refer to Lifting and Towing Section, prior to jacking vehicle.
Always use the recommended jacking points.
Always ensure that any lifting apparatus has sufficient load capacity for the weight to be lifted.
Ensure the vehicle is standing on level ground prior to lifting or jacking.
Apply the handbrake and chock the wheels.
WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.
Do not leave tools, lifting equipment, spilt oil, etc. around or on the work bench area. Always keep a clean and tidy work area.
Brake pads
Always fit the correct grade and specification of brake pads. When renewing brake pads, always replace as complete axle sets.
Brake hydraulics
Observe the following recommendations when working on the brake system.
- Always use two spanners when loosening or tightening brake pipe or hose connections.
- Ensure that hoses run in a natural curve and are not kinked or twisted.
- Fit brake pipes securely in their retaining clips and ensure that the pipe cannot contact a potential chafing point.
- Containers used for brake fluid must be kept absolutely clean.
- Do not store brake fluid in an unsealed container, it will absorb water and in this condition would be dangerous to use due to a lowering of its boiling point.
- Do rot allow brake fluid to be contaminated with mineral oil, or put new brake fluid in a container which has previously contained mineral oil.
- Do not re-use brake fluid removed from the system.
- Always use clear brake fluid or a recommended alternative to clear hydraulic components.
- After disconnection of brake pipes and hoses, immediately fit suitable blanking caps or plugs to prevent the ingress of dirt.
- Only use the correct brake fittings with compatible threads.
- Observe absolute cleanliness when working with hydraulic components.
Cooling system caps and plugs
Extreme care is necessary when removing expansion tank caps and coolant drain or bleed screws when the engine is hot, especially if it is overheated. To avoid the possibility of scalding, allow the engine to cool before attempting removal.
Air suspension
Whenever working or the air suspension system, suitable eye protection must always be worn.