Sunroof / Moonroof: Service and Repair

76.84.01 Sunroof

Before disconnecting the battery, ensure all text and cautions in the battery disconnection section are observed.

WARNING: It is imperative that before any work is undertaken on the SRS system, the appropriate information is read thoroughly.

Remove

1. Make the SRS system safe.

WARNING: Always disconnect both battery leads before beginning work on the SRS system. Disconnect the negative lead first. Never reverse connect the battery.

2. Remove headlining.







3. Release drain tubes from sun roof.
4. Release rear console harness from sun roof.







5. Disconnect multiplug from sun roof motor.
6. Remove Allen screw securing motor and sun roof.







7. Remove 2 bolts with special washers securing forward edge of sun roof.
8. Remove 10 bolts securing sun roof and with assistance remove sun roof.

Refit

1. Clean sun roof and mating face.
2. With assistance, fit sun roof and tighten bolts evenly to 10 Nm (7 lbf.ft).
3. Tighten Allen screw to 6 Nm (4.4 lbf.ft).
4. Connect multiplug to motor.
5. Position and secure rear console harness.
6. Ensure drain tubes are clear.
7. Connect drain tubes to sun roof.
8. Fit headlining.
9. Connect battery leads, earth lead last.
10. If fitting a new sunroof, the following initialization procedure must be carried out
- Press and hold sunroof tilt switch until sunroof is at tilt position, continue to hold switch, for approximately 20 seconds, until an audible thud is heard from the sunroof motor.
- Release switch, and immediately depress tilt switch again. The sunroof will close, slide fully open and return to fully closed position to complete the initialization.