Operation CHARM: Car repair manuals for everyone.

Fascia - Carrier



Fascia - Carrier

Service Repair No - 76.46.22


Before disconnecting the battery, ensure all text and cautions in the battery disconnection section are observed.

NOTE: Ensure the harness routing is noted when removing the carrier. This will help to ensure that the harness is correctly fitted/routed when refitting the carrier.

Remove

1. Make the SRS system safe.
2. Remove center console.
3. Remove passenger airbag.
4. Remove air suspension control panel.
5. Remove footwell closing panels.
6. Remove cassette/CD unit.
7. Remove instrument pack.







8. Release and remove instrument pack lower finisher.







9. Release and remove steering column extension gaiter.







10. Release 4 clips securing instrument pack harness to carrier.







11. Release clip securing cassette/CD unit harness.
12. Disconnect solar sensor multiplug.







13. Release clip securing harness to drivers side footwell duct.
14. Identify position of harness for reassembly.







15. Note position for refit and remove foam strip from ends of carrier.







16. Remove 10 Torx screws securing fascia carrier and remove carrier.

NOTE: Do not carry out further dismantling if component is removed for access only.







17. Remove 3 Torx screws securing drivers side footwell duct and remove duct.







18. Remove 3 Torx screws securing LH demister duct and remove duct.
19. Remove 3 Torx screws securing RH demister duct and remove duct.







20. Remove 3 Torx screws securing drivers side face level vent duct and remove duct.
21. Remove 2 remaining Torx screws securing passenger side face level vent duct and remove duct.







22. Release and remove solar sensor.







23. Remove 6 Torx screws securing heater control mounting and remove mounting.







24. Remove 3 Torx screws securing drink holder bracket and remove bracket.







25. Remove 4 instrument lower finisher securing sacks.
26. Remove 6 passenger airbag cover plastic retaining nuts.
27. Remove 2 side finisher retaining sacks.
28. Remove 64 speed nuts from fascia carrier.

Refit

1. Fit speed nuts to fascia carrier.
2. Fit side finisher retaining sacks.
3. Fit airbag cover retaining nuts.
4. Fit instrument finisher retaining sacks.
5. Fit drinks holder bracket and secure with screws.
6. Fit heater control mounting and secure with screws.
7. Fit solar sensor.
8. Fit face level vent ducts and secure with screws.
9. Fit demister ducts and secure with screws.
10. Fit footwell duct and secure with screws.
11. With assistance, fit fascia carrier. Ensure harness is routed correctly and carrier has engaged with locations on bulkhead.
12. Fit and tighten screws securing fascia carrier.
13. Fit foam strips to carrier.
14. Fit clip securing harness to footwell duct.
15. Fit clip securing cassette/CD harness.
16. Connect solar sensor multiplug.
17. Fit clip securing instrument pack harness.
18. Fit and secure steering column gaiter.
19. Fit instrument pack lower finisher.
20. Fit instrument pack.
21. Fit cassette/CD unit.
22. Fit footwell closing panels.
23. Fit air suspension control panel.
24. Fit passenger airbag.
25. Fit center console.