Operation CHARM: Car repair manuals for everyone.

Jackshaft

Jackshaft

Service Repair No - 12.65.38





Special Service Tools
Removal
1. Disconnect the battery ground cable.
2. Remove the torque converter flexplate.





3. Remove the cylinder block jackshaft plug.
^ Drift to release.





4. Using the special tool, remove the RH cassette jackshaft drive, sprocket bolt.
^ Remove and discard the Torx bolt.
5. Remove the camshaft drive cassette LH assembly.





6. Remove the oil pump drive gear.
^ Remove the bolt.
^ Remove the clamp.
^ Remove and discard the O-ring seal.





7. Remove the jackshaft thrust plate.
^ Remove the 2 Torx bolts.





8. Remove the jackshaft.
^ Collect the spacer.

Installation
1. Install the jackshaft.
^ Clean the component mating faces.
^ Install the jackshaft spacer.
^ Lubricate the components with clean engine oil.





2. NOTE: The groove in the thrust plate must face the cylinder block.

Install the jackshaft thrust plate.
^ Clean the component mating faces.
^ Lubricate the components with clean engine oil.
^ Tighten the Torx bolts to 10 Nm (7 ft. lbs.).
3. Install the oil pump drive gear.
^ Clean the components.
^ Lubricate the components with clean engine oil.
^ Install a new O-ring seal.
^ Install the clamp.
^ Tighten the bolt to 20 Nm (15 ft. lbs.).
4. Install the camshaft drive cassette LH assembly.





5. Using the special tool, install the RH cassette jackshaft drive, sprocket bolt.
^ Clean the component mating faces.
^ Using the special tool, tighten the new jackshaft sprocket bolt to 40 Nm (30 ft. lbs.), then a further 45 degrees.
6. Install the cylinder block jackshaft plug.
^ Clean the component mating faces.
7. Install the torque converter flexplate.
8. Connect the battery ground cable.