Operation CHARM: Car repair manuals for everyone.

Refrigerant Circuit



REFRIGERANT CIRCUIT

Two refrigerant lines, low pressure and high pressure, connect the evaporator in the auxiliary climate control assembly to the front A/C refrigerant system. On the auxiliary climate control assembly, a solenoid valve and a thermostatic expansion valve control the flow of refrigerant through the evaporator.

Refrigerant Lines





The refrigerant lines are routed around the left rear wheel arch and along the LH underside of the vehicle, and connected to the front A/C refrigerant system at the rear of the engine compartment. The refrigerant lines consist of sections of aluminum alloy pipes. All except the front section of the pipes are insulated with foam rubber sleeving.

Solenoid Valve





The solenoid valve allows the auxiliary climate control assembly to be isolated from the front A/C refrigerant system. Operation of the solenoid valve is controlled by the ACCM switching a ground.

Thermostatic Expansion Valve





The thermostatic expansion valve meters the flow of refrigerant into the evaporator, to match the heat load of the air passing through the auxiliary climate control assembly.

The thermostatic expansion valve is installed in the inlet line to the evaporator. Liquid refrigerant flows through the valve to the evaporator. The restriction across the valve reduces the pressure and temperature of the refrigerant and changes it to a fine spray, which improves the evaporation process. Valve opening is controlled by the pressure in a capillary tube containing a temperature sensitive fluid. One end of the capillary tube is connected to a diaphragm housing on the thermostatic expansion valve, the other end of the capillary tube is sealed and attached to the refrigerant outlet line of the evaporator. As the temperature of the refrigerant leaving the evaporator changes, a corresponding change of capillary tube pressure and valve opening are produced. The warmer the refrigerant leaving the evaporator becomes, the greater the volume of refrigerant allowed through the valve.

Evaporator
The evaporator is installed in the auxiliary climate control assembly between the blower and the heater matrix, to absorb heat from the recirculated air. Low pressure, low temperature refrigerant changes from liquid to vapor in the evaporator, absorbing large quantities of heat as it changes state. Most of the moisture in the air passing through the evaporator condenses into water, which drains out of the auxiliary climate control assembly through the evaporator drain tube.