Installation
Transfer Case - 4.OLInstallation
1. With assistance, install the transfer case.
^ Clean the component mating faces.
^ Lubricate input shaft splines with 'Weicon TI-7391' grease.
^ Install the O-ring seal.
^ Align the fuel hose support bracket.
^ Using the special tool, tighten the bolts to 45 Nm (33 ft. lbs.).
2. Connect the breather line.
3. Position the fuel line support bracket.
^ Tighten the bolts to 10 Nm (7 ft. lbs.).
^ Secure the fuel lines.
^ Position the selector cable to its guide bracket.
4. Connect the electrical connectors.
5. Secure the wiring harness to the transfer case.
^ Secure with the clip.
^ Tighten the bolts to 25 Nm (18 ft. lbs.).
6. Install the transmission support insulator.
^ Clean the component mating faces.
^ Tighten the bolts to 60 Nm (44 ft. lbs.).
7. Install the rear driveshaft.
8. Install the front driveshaft.
9. Connect the battery ground cable.
10. Use T4 to re-calibrate a new transfer case.