Installation
Body
The content of this article reflects the changes identified in TSB - TECLTB00278.
Condition Summary:
Situation: The Workshop Manual procedure for removing and refitting the body assembly has been revised. The revised procedure has several steps removed or re-timed, including but not limited to:
^ Bumper renew (front and rear) has been replaced with bumper remove/refit for access.
^ Complete coolant drain has been replaced with bumper remove/refit for access.
^ Shields located under the front wheel arches no longer require removal.
Installation
All vehicles
1.
CAUTION: Make sure that new bolts are installed.
CAUTION: Make sure that all components are free and do not get caught up whilst lowering the body onto the integrated body frame.
Using an assistant install the body to the integrated body frame.
- Install the body mounts.
- With assistance align the body and integrated body frame mounts.
- Install the bolts, but do not tighten fully at this stage.
2. Remove the tie down straps securing the body.
3. TORQUE: 133 Nm
4. TORQUE: 45 Nm
5. TORQUE: 45 Nm
6. TORQUE: 45 Nm
7. TORQUE: 45 Nm
8.
9. TORQUE: 25 Nm
10.
11.
12. TORQUE: 12 Nm
13. TORQUE: 12 Nm
14.
15.
16. TORQUE: 12 Nm
17. Install the fuel filler cap.
18.
19.
NOTE:
Remove and discard the blanking caps.
TORQUE: 16 Nm
- Clean the component mating faces.
- Secure the clip.
20.
NOTE:
Remove and discard the blanking caps.
TORQUE: 16 Nm
- Clean the component mating faces.
- Secure the clip.
21.
NOTE:
Remove and discard the blanking caps.
TORQUE: 16 Nm
- Clean the component mating faces.
- Secure the clip.
22.
NOTE:
Remove and discard the blanking caps.
TORQUE: 16 Nm
- Clean the component mating faces.
- Secure the clip.
23.
WARNING: Make sure that a new bolt is installed.
TORQUE: 25 Nm
24.
25.
26.
27. TORQUE: 12 Nm
28.
29. TORQUE: 20 Nm
30.
31.
32.
33. TORQUE: 20 Nm
34.
35.
36.
37.
CAUTION: Make sure that all openings are sealed. Use new blanking caps.
TORQUE: 12 Nm
- Install new O-ring seals.
38.
CAUTION: Make sure that all openings are sealed. Use new blanking caps.
TORQUE: 12 Nm
- Install new O-ring seals.
39.
WARNING: Be prepared to collect escaping fluid.
40.
41.
42.
43. TORQUE: 8 Nm
44. TORQUE: 10 Nm
Vehicles with active damping
45.
All vehicles
46.
CAUTION: Be prepared to collect escaping coolant.
For additional information, refer to Coolant Expansion Tank - 5.0L, Vehicles With: Supercharger
47. TORQUE: 10 Nm
48.
49.
50. For additional information, refer to Air Cleaner LH
51. For additional information, refer to Air Cleaner RH
52.
53. TORQUE: 10 Nm
54.
55.
56.
NOTE:
RHD illustration shown, LHD is similar.
57.
58.
59. For additional information, refer to Air Conditioning (A/C) System Recovery, Evacuation and Charging
60. For additional information, refer to Battery
61. Check and top-up the coolant.
62. Bleed the braking system. For additional information, refer to Brake System Bleeding - Vehicles With: High Performance Brakes