Front Door: Service and Repair

Front Door
This is a "Trustmark Authoring Standards (TAS) Repair Procedure"
- TAS style procedures can be identified by steps that have no accompanying step text and the magenta color of the electrical connectors and fasteners such as nuts, bolts, clamps or clips.
- TAS removal and installation procedures use a sequence of color illustrations to indicate the order to be followed when removing/disassembling or installing/assembling a component.
- Many of the TAS procedures will have the installation information within the removal steps.
- The TAS color illustrations use a variety of symbols to indicate important details of the procedures. It is important to understand these symbols in order to properly used the TAS procedures.
Refer to How to Use TAS Procedures and TAS Symbol Glossary at Vehicle | Description and Operation for additional information on these TAS procedures.
For additional information, refer to How to Use TAS Procedures How to Use TAS Procedures

Removal

NOTE:
Removal steps in this procedure may contain installation details.

NOTE:
Some variation in the illustrations may occur, but the essential information is always correct.
1 Disconnect the battery ground cable.
For additional information, refer to Specifications [1][2]Battery





CAUTION: Protect the surrounding trim to avoid damage.

CAUTION: Make sure the upper and lower hinge bolts are replaced.

NOTE:
This step requires the aid of another technician.
Torx bolt: 24 Nm
M8 bolt: 30 Nm





NOTE:
This step requires the aid of another technician.

NOTE:
Do not disassemble further if the component is removed for access only.
For additional information, refer to Exterior Mirror Exterior Mirror
For additional information, refer to Front Door Window Regulator and Motor Service and Repair
For additional information, refer to Front Door Latch Service and Repair








Bolt: 35 Nm
Nut: 12 Nm





Torque to: 1.2 Nm









NOTE:
Note the position of the components prior to removal.





Torque to: 1.2 Nm









NOTE:
Vehicles with 3-door shown, vehicles with 5-door require 11 retaining clips detached.

NOTE:
Make sure the top corner of the trim panel is installed to the locating tang, as indicated.





Torque to: 1.2 Nm





CAUTION: Protect the surrounding paintwork to avoid damage.

Installation
1 To install, reverse the removal procedure.