Description
Vehicle Dynamic Suspension
NOTE:
A = Hardwired; D = High speed CAN (controller area network) bus.
PRINCIPLES OF OPERATION
The ADM uses a combination of information from other system modules and data from the height sensors to measure the vehicle and suspension states and driver inputs. Using this information, the ADM applies algorithms to control the dampers for the current driving conditions.
The ADM receives the following signals on the high speed CAN (controller area network) bus from the stated system components:
- Brake pressure - ABS (anti-lock brake system) module.
- Brake pressure quality factor - ABS (anti-lock brake system) module.
- Car configuration parameters - CJB (central junction box).
- Engine speed - ECM (engine control module).
- Engine speed quality factor - ECM (engine control module).
- Engine torque flywheel actual - ECM (engine control module).
- Engine torque flywheel actual quality factor - ECM (engine control module).
- Gear position target - TCM (transmission control module) (automatic transmission vehicles only).
- Lateral acceleration - ABS (anti-lock brake system) module.
- Power mode (ignition signal) - CJB (central junction box).
- Power mode quality factor - CJB (central junction box).
- Roll stability control mode - ABS (anti-lock brake system) module.
- Steering wheel angle - ABS (anti-lock brake system) module.
- Steering wheel angle speed - ABS (anti-lock brake system) module.
- Steering wheel angle status - ABS (anti-lock brake system) module.
- Terrain mode requested - transmission selector (automatic transmission vehicles only).
- Torque converter slip - TCM (transmission control module) (automatic transmission vehicles only).
- Vehicle information parameters HS - CJB (central junction box).
- Vehicle speed - ABS (anti-lock brake system) module.
- Vehicle speed quality factor - ABS (anti-lock brake system) module.
- Front left wheel speed - ABS (anti-lock brake system) module.
- Front left wheel speed quality factor - ABS (anti-lock brake system) module.
- Front right wheel speed - ABS (anti-lock brake system) module.
- Front right wheel speed quality factor - ABS (anti-lock brake system) module.
- Rear left wheel speed - ABS (anti-lock brake system) module.
- Rear left wheel speed quality factor - ABS (anti-lock brake system) module.
- Rear right wheel speed - ABS (anti-lock brake system) module.
- Rear right wheel speed quality factor - ABS (anti-lock brake system) module.
The ADM also outputs information on the high speed CAN (controller area network) bus for use by other systems as follows:
- Fault message - instrument cluster.
- Terrain mode change status - transmission selector (automatic transmission vehicles only).
- Terrain mode - transmission selector (automatic transmission vehicles only).
The ADM monitors the input signals and operates the damper solenoids. The input signals are used in control functions and a force required for each damper, for each function, is calculated. An arbitrator monitors the force requirements from each function and apportions a force to a damper. The force is converted to the appropriate current and sent to the damper.
The control functions are as follows:
- Body Control - Uses suspension height sensors and CAN (controller area network) inputs. Calculates road induced body motions 200 times a second and sets each damper to the appropriate level to maintain a flat and level body attitude. Provides improved body control without loss of ride quality.
- Roll Rate Control - Uses CAN (controller area network) inputs. Predicts vehicle roll rate due to driver steering inputs 100 times a second and increases damping to reduce roll rate. Provides improved control and driver confidence.
- Pitch Rate Control - Uses CAN (controller area network) inputs. Predicts vehicle pitch rate due to driver throttle and braking inputs 100 times a second and increases damping to reduce pitch rate. Provides improved control and driver confidence.
- Bump Rebound Control - Uses suspension height sensor and CAN (controller area network) inputs. Monitors the position of the wheel 1000 times a second and increases the damping rate as the damper approaches the end of its travel. Provides improved ride quality.
- Wheel Control - Uses suspension height sensor and CAN (controller area network) inputs. Monitors the position of the wheel 1000 times a second and provides the appropriate level of damping for the suspension velocity.
- Dynamic program -
- Off-road modification -
Under normal road conditions, when the vehicle is stationary with the engine running, the dampers are set to the lowest damping condition to reduce power consumption.
The ADM receives its power supply via a relay and fuse in the CJB (central junction box). The relay remains energized for a period of time after the ignition is off. This allows the ADM to record and store any DTC (diagnostic trouble code) relating to adaptive dynamics system faults.
DAMPERS
NOTE:
Rear damper shown, front damper similar.
The adaptive dynamics dampers are inverted monotube dampers that contain a MR (magneto rheological) fluid, i.e. the flow properties of the fluid change when it is subjected to a magnetic field. This allows the damping force to be electrically adjusted to provide the optimum compromise between vehicle control and ride comfort.
The MR fluid consists of suspended iron particles in a base fluid of synthetic hydrocarbon. When the MR fluid is not magnetized, the iron particles are dispersed randomly to give the MR fluid a mineral-oil-like consistency for low damping forces. When the MR fluid is magnetized, the iron particles align to form fibrous structures and make the MR fluid more viscous to increase the damping forces. The MR fluid can change from the mineral-oil-like consistency used for low damping through to a fibrous consistency for high damping forces, depending on the strength of the magnetic field.
The magnetic field is produced by two coils integrated into the damper piston and connected to the ADM via a fly-lead and an external electrical connector. When energized by the ADM, the coils produce magnetic fields in the RM fluid as it flows through passageways in the damper piston from the high pressure side to the low pressure side. The coils are energized by a 30 kHz PWM (pulse width modulation) signal from the ADM. The ADM continuously varies the signals to independently increase and decrease the damping of each damper as required. The current is varied between 0 A (lowest damping force) and 5 A (highest damping force).
Sectioned View of Damper
SUSPENSION HEIGHT SENSORS
Four suspension height sensors are used in the adaptive dynamics system, two for the front suspension and two for the rear suspension. A front suspension height sensor is attached to a bracket on each side of the front subframe and connected by a sensor arm and sensor link to the related lower arm of the front suspension. A rear suspension height sensor is attached to a bracket on each side of the rear subframe and connected by a sensor arm and sensor link to the related rear transverse link of the rear suspension. On each suspension height sensor, the sensor arm and sensor link convert linear movement of the suspension into rotary movement of the sensor shaft.
The suspension height sensors are single track units, except on vehicles with automatic headlamp levelling, where the RH (right-hand) sensors are twin track units.
NOTE:
Vehicles without adaptive damping, but with automatic headlamp levelling, only have two suspension height sensors, which are single track units installed on the RH (right-hand) side.
The suspension height sensors measure suspension displacement at each corner of the vehicle and output a corresponding analogue signal to the ADM. The algorithms in the ADM calculate the position, velocity and frequency content of the signals and use the results for individual wheel control.
Each suspension height sensor is connected to the ADM via three wires, which supply ground, 5 V supply and signal return.
Each sensing element consists of an array of Hall effect devices arranged to measure the direction of the magnetic field of a small magnet attached to the end of the sensor shaft. As the sensor shaft rotates, so do the lines of magnetic flux from the attached magnet. The signals from each of the Hall effect elements are processed by means of a dedicated integrated circuit, to generate an output voltage that varies as the sensor shaft is rotated. The sensor has a measurement range of ± 40° around its nominal position and the nominal sensitivity is 57 mV/° of shaft rotation.
ADAPTIVE DAMPING MODULE
The ADM is installed on the left side of the luggage compartment, behind the access panel in the trim.
System Fault Message
If a fault is detected by the ADM, a message is sent via the high speed CAN (controller area network) to the instrument cluster, which illuminates the yellow general warning indicator and displays the message Adaptive Dynamics Fault. The ADM also logs an appropriate DTC (diagnostic trouble code). The ADM can be interrogated using a Land Rover approved diagnostic system.
If a fault is detected, the ADM implements a strategy based on the type of fault. If there is an electrical power fault, or the ADM cannot control the dampers, they default to the soft damping condition. If a sensor fails that only affects one or more control modes an intermediate damper setting is used as the lower threshold. The remaining working modes can demand higher damping as required.