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Brake Pedal Assy: Service and Repair






REMOVAL
1. REMOVE HYDRAULIC BRAKE BOOSTER ASSEMBLY





2. REMOVE BRAKE PEDAL ASSEMBLY
a. Disconnect the connector from the stop light switch.
b. Remove the 2 bolts.
c. Remove the brake pedal assembly.
3. DISASSEMBLY BRAKE PEDAL ASSEMBLY
a. Remove the return spring with cushion.
b. Remove the stop light switch.
c. Remove the pedal pad.

INSTALLATION
1. REASSEMBLY BRAKE PEDAL
a. Install the pedal pad.
b. Install the stop light switch cushion.
c. Temporarily install the stop light switch to the pedal bracket.
d. Install the return spring with cushion and pedal pad.

HINT: Apply MP grease to the parts indicated by arrow.





2. INSTALL BRAKE PEDAL ASSEMBLY
Install the brake pedal assembly and temporarily fasten the 2 bolts.
3. INSTALL HYDRAULIC BRAKE BOOSTER
4. TIGHTEN 2 BOLTS OF BRAKE PEDAL BRACKET
Torque: 20 Nm (200 kgf-cm, 14 ft. lbs.)
5. AFTER INSTALLATION, FILL BRAKE RESERVOIR WITH BRAKE FLUID AND BLEED BRAKE SYSTEM
6. CHECK FOR LEAKS
7. CHECK AND ADJUST BRAKE PEDAL