Removal and Replacement

OIL PUMP

COMPONENTS:

REMOVAL
1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE
2. REMOVE ENGINE WIRE
3. REMOVE EXHAUST MANIFOLD HEAT INSULATOR NO. 1
4. REMOVE MANIFOLD STAY
5. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH
6. REMOVE HV TRANSAXLE MASS DAMPER
7. REMOVE FRONT FRAME ASSEMBLY
8. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH
9. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH
10. REMOVE FLYWHEEL HOUSING UNDER COVER
11. REMOVE ENGINE MOUNTING BRACKET FRONT
12. REMOVE HYBRID VEHICLE TRANSAXLE ASSEMBLY
13. REMOVE TRANSMISSION INPUT DAMPER ASSEMBLY
14. REMOVE FLYWHEEL SUB-ASSEMBLY
15. INSTALL ENGINE STAND
16. REMOVE MANIFOLD CONVERTER INSULATOR NO. 3
17. REMOVE EXHAUST MANIFOLD HEAT INSULATOR NO. 2
18. REMOVE EXHAUST MANIFOLD CONVERTER SUBASSEMBLY NO. 2
19. REMOVE MANIFOLD STAY NO. 2
20. REMOVE ENGINE MOUNTING BRACKET RH
21. REMOVE ENGINE MOUNTING STAY BRACKET
22. REMOVE COMPRESSOR MOUNTING BRACKET NO. 1
23. REMOVE CRANKSHAFT PULLEY
24. REMOVE TIMING BELT NO. 1 COVER
25. REMOVE TIMING BELT NO. 2 COVER
26. REMOVE ENGINE MOUNTING BRACKET RH
27. REMOVE TIMING BELT GUIDE NO. 2
28. REMOVE TIMING BELT
29. REMOVE TIMING BELT IDLER SUB-ASSEMBLY NO. 1
30. REMOVE CRANKSHAFT TIMING PULLEY
31. REMOVE OIL LEVEL GAGE SUB-ASSEMBLY

32. REMOVE OIL PAN SUB-ASSEMBLY NO. 2
a. Remove the 10 bolts and 2 nuts.

b. Insert the blade of SST between oil pan No. 1 and oil pan No. 2, cut off the sealer and remove the oil pan No. 2.
SST 09032-00100

NOTICE:
^ Do not damage the contact surface of oil pan No. 1 where oil pan No. 2 is mounted.
^ Do not damage the flange portion of oil pan No. 2 when removing.

33. REMOVE OIL STRAINER SUB-ASSEMBLY
a. Remove the bolt and 2 nuts, and remove the oil strainer and the gasket.

34. REMOVE OIL PAN SUB-ASSEMBLY
a. Loosen and remove the 17 bolts uniformly

b. Using a screwdriver, remove the oil pan by prying between the cylinder block and the oil pan.

NOTICE: Do not damage the contact surfaces of the oil pan and cylinder block.

35. REMOVE CRANK POSITION SENSOR
a. Disconnect the crankshaft position sensor connector.
b. Remove the bolt and the crankshaft position sensor.

36. REMOVE OIL PUMP ASSEMBLY
a. Remove the 9 bolts.
b. Using a screwdriver, remove the oil pump by prying between the oil pump and the main bearing cap.

c. Remove the O-ring.

37. REMOVE OIL PUMP SEAL
a. Using a screwdriver, pry out the oil seal.

INSTALLATION

1. INSTALL OIL PUMP SEAL
a. Using SST and a hammer, tap in a new oil seal until its surface is flush with the oil pump body edge.
SST 09223-00010

NOTICE:
^ Do not tap the oil seal at an angle.
^ Keep the lip free from foreign objects.

b. Apply MP grease to the oil seal lip.
2. INSTALL OIL PUMP ASSEMBLY
a. Remove any old seal packing material from the contact surface.
b. Apply a light coat of engine oil to a new O-ring and place it on the cylinder block.

c. Apply a continuous bead of seal packing (Diameter 2 to 3 mm (0.08 to 0.12 inch)) as shown in the illustration.
Seal packing: Part No. 08826-00080 or equivalent

NOTICE:
^ Remove any oil from the contact surface.
^ Apply seal packing to the inner side of the bolt holes.
^ Install the oil pump within 3 minutes after applying seal packing.
^ Do not expose the seal to engine oil within 2 hours after installing.

d. Align the key of the oil pump drive gear with the keyway located on the crankshaft, and slide the oil pump into place.

e. Install the oil pump with the 9 bolts. Tighten the bolts uniformly in several steps.
Torque:
Bolt A 8.0 Nm (82 kgf-cm, 71 inch lbs.)
Bolt B 20 Nm (199 kgf-cm, 14 ft. lbs.)
Bolt C 43 Nm (439 kgf-cm, 32 ft. lbs.)
3. INSTALL CRANK POSITION SENSOR
Torque: 8.0 Nm (80 kgf-cm, 71 inch lbs.)
4. INSTALL OIL PAN SUB-ASSEMBLY
a. Remove any old seal packing from the contact surface.

b. Apply a continuous bead of seal packing (Diameter 3 to 4 mm (0.12 to 0.16 inch)) as shown in the illustration.
Seal packing: Part No. 08826-00080 or equivalent

NOTICE:
^ Remove any oil from the contact surface.
^ Apply seal packing to the outer side of the bolt holes in the region X.
^ Apply seal packing to the inner side of the bolt holes in the region Y.
^ Install the oil pan within 3 minutes after applying seal packing.
^ Do not expose the seal to engine oil within 2 hours after installing.

c. Install oil pan sub-assembly with the 17 bolts. Tighten the bolts uniformly in several steps.
Torque:
10 mm Bolt A 8.0 Nm (82 kgf-cm, 71 inch lbs.)
12 mm Bolt B 20 Nm (199 kgf-cm, 14 ft. lbs.)

5. INSTALL OIL STRAINER SUB-ASSEMBLY
a. Install a new gasket and the oil strainer with the bolt and 2 nuts.
Torque: 8.0 Nm (82 kgf-cm, 71 inch lbs.)
6. INSTALL OIL PAN SUB-ASSEMBLY NO. 2
a. Remove any old seal packing from the contact surface.

b. Apply a continuous bead of seal packing (Diameter 4 to 5 mm (0.16 to 0.20 inch)) as shown in the illustration.
Seal packing: Part No. 08826-00080 or equivalent

NOTICE:
^ Remove any oil from the contact surface.
^ Apply seal packing to the inner side of the bolt holes.
^ Install the oil pan within 3 minutes after applying seal packing.
^ Do not expose the seal to engine oil within 2 hours after installing.

c. Install oil pan No. 2 with the 10 bolts and 2 nuts.
Torque: 8.0 Nm (82 kgf-cm, 71 inch lbs.)
7. INSTALL CRANKSHAFT TIMING PULLEY
8. INSTALL TIMING BELT IDLER SUB-ASSEMBLY NO. 1
9. INSTALL TIMING BELT
10. INSTALL CHAIN TENSIONER ASSEMBLY NO. 1
11. INSTALL TIMING BELT GUIDE NO. 2
12. INSTALL ENGINE MOUNTING BRACKET RH
13. INSTALL TIMING BELT NO. 2 COVER
14. INSTALL TIMING BELT NO. 1 COVER
15. INSTALL OIL LEVEL GAGE SUB-ASSEMBLY
16. INSTALL COMPRESSOR MOUNTING BRACKET NO. 1
17. INSTALL ENGINE MOUNTING STAY BRACKET
18. INSTALL ENGINE MOUNTING BRACKET RH
19. INSTALL CRANKSHAFT PULLEY
20. INSTALL MANIFOLD STAY NO. 2
21. INSTALL EXHAUST MANIFOLD CONVERTER SUBASSEMBLY NO. 2
22. INSTALL EXHAUST MANIFOLD HEAT INSULATOR NO. 2
23. INSTALL MANIFOLD CONVERTER INSULATOR NO. 3
24. REMOVE ENGINE STAND
25. INSTALL FLYWHEEL SUB-ASSEMBLY
26. INSTALL TRANSMISSION INPUT DAMPER ASSEMBLY
27. INSTALL HYBRID VEHICLE TRANSAXLE ASSEMBLY
28. INSTALL ENGINE MOUNTING BRACKET FRONT
29. INSTALL FLYWHEEL HOUSING UNDER COVER
30. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH
31. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH
32. INSTALL FRONT FRAME ASSEMBLY
33. INSTALL HV TRANSAXLE MASS DAMPER
34. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH
35. INSTALL MANIFOLD STAY
36. INSTALL EXHAUST MANIFOLD HEAT INSULATOR NO. 1
37. INSTALL ENGINE WIRE
38. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE