Condenser HVAC: Service and Repair

CONDENSER REMOVAL

1. Discharge refrigerant from refrigeration system
2. Remove upper cover







3. Remove cooling fan
4. Remove the 2bolts and 2 upper supports.






5. Remove the 2 bolts and 2 A/C fittings.

NOTICE: Cap the open fittings immediately to keep moisture out of the system.

6. Remove headlights on both sides






7. Remove the 2 bolts and lean the radiator backward, then remove the condenser

CONDENSER INSTALLATION






1. Install the condenser with the 2 bolts.
2. Install both A/C fittings with the 2 bolts and torque to 9.8 N.m (100 kgf.cm, 7 ft.Ib.)

NOTICE: Do not remove caps until the tube is installed.

3. Install cooling fan
4. Replenish compressor oil if condenser has been replaced Add 40 cc (1.4 fl.oz.)

Compressor Oil: ND OIL 8 or equivalent

5. Evacuate air in refrigeration system and charge with refrigerant Specified amount: 850 + or - 5Og (29.98 + 1.76 oz)
6. Using a gas leak tester, check for leakage of refrigerant.
7. Install parts in reverse order of removal.