Disassembly

1. Remove cushion from radiator.
2. Assemble Special Service Tool (SST) # 09230 - 01010 or equivalent.



(a) Install the claw to the overhaul handle, inserting in the hole in Part "A" as shown in the diagram.
(b) While gripping the handle, adjust the stopper bolt so that dimension "B" shown in the diagram is 0.2 - 0.5 mm (0.008 - 0.020 inch)

CAUTION: If this adjustment is not performed, the claw may be damaged.

3. Uncaulk lock plates.



- Using SST to release the caulking, squeeze the handle until stopped by the stopper bolt.

4. Remove tanks and O-rings.



(a) Lightly tap the bracket of the radiator (or radiator hose inlet or outlet) with soft -faced hammer and remove the tank.
(b) Remove the O-ring.

5. Remove oil cooler from lower tank.
(a) Remove the pipe.



(b) Remove the nuts and plate washers.
(c) Remove the oil cooler and O-rings.