Removal and Installation

REMOVAL
1. Remove engine under cover.
2. Drain engine coolant.
3. Remove air cleaner duct.






4. Remove No.2 (lower) fan shroud as follows:
(a) Remove the 2 clips.
(b) Disconnect the claw of the No.2 fan shroud from the hook of the No.1 fan shroud, and remove the No.2 fan shroud.
5. Disconnect the following hoses from radiator:






- Radiator reservoir inlet hose (1).
- Upper radiator hose (2).






- Lower radiator hose (3).
- Two A/T oil cooler hoses (4).

NOTE: Plug the A/T oil cooler hose ends.

6. Remove radiator assembly as follows:
(a) Disconnect the ECT switch for electric cooling fan connector and wire.
(b) Disconnect the electric cooling fan connector and wire.






(c) Remove the nut and upper radiator support. Remove the 2 upper radiator supports.
(d) Lift out the radiator assembly.
(e) Remove the 2 lower radiator supports.
7. Remove electric cooling fan from radiator.






8. Remove No.1 fan shroud from radiator as follows:
(a) Remove the 2 bolts.
(b) Disconnect the lower sides of the No.1 fan shroud from the 2 hooks of the radiator, and remove the radiator.
(c) Remove the 2 cushions from the No.1 fan shroud.
9. Remove Engine Coolant Temperature (ECT) switch from radiator, then remove the O-ring from the ECT switch.

INSTALLATION
1. Install ECT switch to radiator, noting the following information:
- Install a new O-ring to the ECT switch.
- Apply soapy water to the O-ring.
- Install the ECT switch.
- Tighten to 7.4 Nm (75 kg.cm, 65 in.lb).
2. Install No.1 fan shroud to radiator as follows:






(a) Install the 2 cushions to the radiator.
(b) Connect the lower sides of the No.1 fan shroud to the 2 hooks of the radiator.
(c) Install the No.1 fan shroud with the 2 bolts.
3. Install electric cooling fan to radiator.
4. Install radiator assembly as follows:






(a) Install the 2 lower radiator supports to the radiator.






(b) Place the radiator assembly on the body bracket.
(c) Install the radiator with the 2 upper radiator supports and 2 nuts tighten to 12 Nm (120 kg.cm, 9 ft.lb).

NOTE: After installation, check that the rubber cushion (A) of the support is not depressed.

(d) Connect the electric cooling fan connector and wire.
(e) Connect the ECT switch (for electric cooling fan) connector and wire.
5. Connect hoses to radiator.
6. Install No.2 fan shroud as follows:






(a) Connect the claw of the No.2 fan shroud from the hook of the No.1 fan shroud.
(b) Install the No.2 fan shroud with the 2 clips.
7. Install air cleaner duct.
8. Fill with engine coolant.
9. Check automatic transmission fluid level.
10. Start engine and check for leaks.
11. Install engine under cover.