Oil Pick Up/Strainer: Service and Repair

REMOVAL






1. Remove the 16 bolts and 2 nuts retaining the No.2 oil pan, then using seal cutter Special Service Tool (SST) No. 09032-00100, or equivalent, insert the blade of cutter between the No.1 and No.2 oil pan, break the seal and remove the No.2 oil pan.

NOTE:
- Be careful not to damage the No.2 oil pan contact surface of the No.1 oil pan.
- Be careful not to damage the oil pan flange.






1. Remove oil strainer bolt and 2 nuts, then the strainer and gasket.

INSTALLATION
1. Install oil strainer with a new gasket and the bolt and 2 nuts, tighten to 8.8 Nm (90 kg.cm, 78 in.lb).
2. Install No.2 oil pan noting the following information:
(a) Remove any old packing (FIPG) material and be careful not to drop any oil on the contact surfaces of the No.1 and No.2 oil pans.
- Using a razor blade and gasket scraper, remove all the old packing (FIPG) material from the gasket surfaces and sealing groove.
- Thoroughly clean all components to remove all the debris.
- Using a non-residue solvent, clean both sealing surfaces.

NOTE: Do not use a solvent which will affect the painted surfaces.






(b) Install a nozzle that has been cut to a 4-5 mm (0.160- 0.200 inch) opening to a tube of seal packing part No. 08826-00080, or equivalent, then apply to the No.2 oil pan as shown in the illustration.

NOTE:
- Avoid applying an excessive amount to the surface.
- Parts must be assembled within 5 minutes of application. Otherwise the material must be removed and reapplied.
- Immediately remove nozzle from the tube and reinstall cap.

(c) Install the No.2 oil pan with the 16 bolts and 2 nuts, tighten to 8.8 Nm (90 kg.cm, 78 in.lb).