Disassembly

1. Remove drive plate as follows:



(a) Uniformly loosen the 8 bolts, in several passes, in the sequence shown.
(b) Remove the 8 bolts, rear plate, drive plate and front spacer.
2. Install engine to a suitable engine stand for disassembly.
3. Remove alternator.
4. Remove timing belt and pulleys.
- Refer to Timing Components.
Timing Components



5. Remove no. 2 water bypass pipe with hose.
6. Remove water pump.
- Refer to Cooling System.
Cooling System
7. Remove cylinder head.
- Refer to Cylinder Head.
Cylinder Head Assembly



8. Using socket wrench Special Service Tool (SST) No. 09816-30010, or equivalent, remove oil pressure switch and knock sensors, then remove the union nut and gasket.
9. Remove oil filter and bracket assembly.
10. Remove LH engine mounting bracket and insulator assembly.
11. Remove RH engine mounting bracket and insulator assembly.
12. Remove fuel pipe support.
13. Remove oil pump.
- Refer to Engine Lubrication.
Engine Lubrication

- Proceed to Cylinder Block Assembly.
Cylinder Block Assembly