Installation
SLIDING ROOF HOUSING (for Glass Roof):
INSTALLATION
1. TEMPORARILY TIGHTEN SLIDING ROOF HOUSING PANEL
(a) Temporarily install the sliding roof housing panel with the 20 nuts.
NOTICE:
- When installing the panel to the vehicle, first install the panel center front and center rear alignment bolts to the vehicle front and rear alignment bolt installation points, as shown in the illustration.
- Align the end of weatherstrip with the vehicle body and position the weatherstrip so that its front edge comes to the location.
- When installing the panel, be careful not to damage the vehicle.
- Perform this step with 2 or more technicians.
(b) Check that the alignment bolts are firmly installed.
NOTE: When the bolts are not firmly installed, water leaks and malfunctions will occur.
2. ADJUST SLIDING ROOF HOUSING PANEL
(a) The sliding roof glass does not have adjusting screws. Instead, change the position of the No. 3 sliding roof glass sub-assembly so that the measurements are within the standard values shown in the illustration.
Standard
HINT: "+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.
(b) After adjusting the No. 3 sliding roof glass sub-assembly, fully tighten the 20 nuts to install the sliding roof housing panel.
Torque: 5.5 Nm (56 kgf-cm, 49 in-lbf)
3. INSTALL SLIDING ROOF HOUSING ASSEMBLY
(a) Install the sliding roof housing assembly with the 16 nuts.
Nut [A] - Torque: 7.0 Nm (71 kgf-cm, 62 in-lbf)
Nut [B] - Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
(b) Using a T25 "TORX" socket wrench, install the 4 screws.
Torque: 4.0 Nm (41 kgf-cm, 35 in-lbf)
4. INSTALL REAR SLIDING ROOF HOUSING MOUNTING BRACKET LH
(a) Install the rear sliding roof housing mounting bracket LH with the 2 bolts and 2 nuts.
Bolt - Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
Nut - Torque: 5.5 Nm (56 kgf-cm, 49 in-lbf)
(b) Engage the clamp.
5. INSTALL REAR SLIDING ROOF HOUSING MOUNTING BRACKET RH
HINT: Use the same procedure for the RH side and the LH side.
6. INSTALL CENTER SLIDING ROOF HOUSING MOUNTING BRACKET LH
(a) Install the center sliding roof housing mounting bracket LH with the 3 bolts and 3 nuts.
Bolt - Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
Nut - Torque: 5.5 Nm (56 kgf-cm, 49 in-lbf)
7. INSTALL CENTER SLIDING ROOF HOUSING MOUNTING BRACKET RH
HINT: Use the same procedure for the RH side and the LH side.
8. INSTALL FRONT SLIDING ROOF HOUSING MOUNTING BRACKET LH
(a) Install the front sliding roof housing mounting bracket LH with the 2 bolts and 2 nuts.
Bolt - Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
Nut - Torque: 5.5 Nm (56 kgf-cm, 49 in-lbf)
9. INSTALL FRONT SLIDING ROOF HOUSING MOUNTING BRACKET RH
HINT: Use the same procedure for the RH side and the LH side.
10. ADJUST FULLY CLOSED POSITION
(a) Using a screwdriver, slide the sliding roof drive cable to align the matchmarks.
HINT: Tape the screwdriver tip before use.
11. INSTALL SLIDING ROOF DRIVE GEAR SUB-ASSEMBLY
(a) Install the sliding roof drive gear sub-assembly and room light bracket with the 2 bolts and nut.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
12. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY LH Installation
13. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH
HINT: Use the same procedure for the RH side and the LH side.
14. INSTALL ROOF HEADLINING ASSEMBLY Installation
15. INSTALL ASSIST GRIP SUB-ASSEMBLY Installation
16. INSTALL SPOT LIGHT ASSEMBLY Installation
17. INSTALL COAT HOOK Installation
18. INSTALL VISOR HOLDER Installation
19. INSTALL VISOR ASSEMBLY LH Installation
20. INSTALL VISOR ASSEMBLY RH Installation
21. INSTALL VISOR BRACKET COVER Installation
22. INSTALL ROOF CONSOLE BOX ASSEMBLY Installation
23. INSTALL RAIN SENSOR COVER Installation
24. INSTALL INNER REAR VIEW MIRROR STAY HOLDER COVER Installation
25. CONNECT STEREO COMPONENT AMPLIFIER ASSEMBLY CONNECTOR (w/ DVD Player) Installation
26. INSTALL LUGGAGE COMPARTMENT INNER TRIM COVER RH (w/ DVD Player) Reassembly
27. INSTALL REAR FLOOR FINISH PLATE (w/ DVD Player) Reassembly
28. INSTALL NO. 1 LUGGAGE COMPARTMENT TRIM HOOK (w/ DVD Player) Reassembly
29. INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY (w/ DVD Player) Reassembly
30. INSTALL SPARE WHEEL COVER TRAY (w/ DVD Player)
31. INSTALL LUGGAGE COMPARTMENT FLOOR MAT (w/ DVD Player)
32. INSTALL FLOOR CARPET BRACKET LH
33. INSTALL FLOOR CARPET BRACKET RH
34. INSTALL SHIFT LEVER ASSEMBLY Installation
35. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY Installation
36. INSTALL NO. 2 CONSOLE BOX DUCT Installation
37. INSTALL NO. 3 CONSOLE BOX DUCT Installation
38. INSTALL REAR CONSOLE BOX ASSEMBLY Installation
39. INSTALL CONSOLE REAR END PANEL SUB-ASSEMBLY Installation
40. INSTALL CONSOLE BOX CARPET Installation
41. INSTALL CONSOLE BOX POCKET Installation
42. INSTALL HEATER SEAT SWITCH CONSOLE BASE (w/o Seat Heater System) Installation
43. INSTALL HEATER SEAT SWITCH CONSOLE BASE (w/ Seat Heater System) Installation
44. INSTALL UPPER CONSOLE PANEL ASSEMBLY WITH FRONT ASH RECEPTACLE Installation
45. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY Installation
46. INSTALL INSTRUMENT PANEL FINISH PANEL END LH Installation
47. INSTALL INSTRUMENT PANEL FINISH PANEL END RH Installation
48. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY LH Installation
49. INSTALL REAR SEAT SIDE GARNISH LH (w/o Rear Seat Side Airbag) Installation
50. INSTALL REAR SEAT SIDE AIRBAG ASSEMBLY LH (w/ Rear Seat Side Airbag) Installation
51. INSTALL UPPER CENTER PILLAR GARNISH LH Installation
52. INSTALL LOWER CENTER PILLAR GARNISH LH Installation
53. INSTALL REAR DOOR SCUFF PLATE LH Installation
54. INSTALL FRONT PILLAR GARNISH LH Installation
55. INSTALL SIDE INSTRUMENT PANEL LH Installation
56. INSTALL FRONT DOOR OPENING TRIM COVER LH Installation
57. INSTALL FRONT DOOR SCUFF PLATE LH Installation
58. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY RH Installation
59. INSTALL REAR SEAT SIDE GARNISH RH (w/o Rear Seat Side Airbag) Installation
60. INSTALL REAR SEAT SIDE AIRBAG ASSEMBLY RH (w/ Rear Seat Side Airbag) Installation
61. INSTALL UPPER CENTER PILLAR GARNISH RH Installation
62. INSTALL LOWER CENTER PILLAR GARNISH RH Installation
63. INSTALL REAR DOOR SCUFF PLATE RH Installation
64. INSTALL FRONT PILLAR GARNISH RH Installation
65. INSTALL SIDE INSTRUMENT PANEL RH Installation
66. INSTALL FRONT DOOR OPENING TRIM COVER RH Installation
67. INSTALL FRONT DOOR SCUFF PLATE RH Installation
68. INSTALL FRONT SEAT ASSEMBLY LH Installation
69. INSTALL FRONT SEAT REAR OUTER TRACK BRACKET COVER LH Installation
70. INSTALL FRONT SEAT REAR INNER TRACK BRACKET COVER LH Installation
71. INSTALL FRONT SEAT OUTER TRACK BRACKET COVER LH Installation
72. INSTALL FRONT SEAT INNER TRACK BRACKET COVER LH Installation
73. CONNECT FRONT SEAT OUTER BELT ASSEMBLY LH Installation
74. INSTALL SEAT BELT ANCHOR COVER CAP LH Installation
75. INSTALL FRONT SEAT HEADREST ASSEMBLY (for Driver Seat)
76. INSTALL FRONT SEAT ASSEMBLY RH Installation
77. INSTALL FRONT SEAT REAR OUTER TRACK BRACKET COVER RH Installation
78. INSTALL FRONT SEAT REAR INNER TRACK BRACKET COVER RH Installation
79. INSTALL FRONT SEAT OUTER TRACK BRACKET COVER RH Installation
80. INSTALL FRONT SEAT INNER TRACK BRACKET COVER RH Installation
81. CONNECT FRONT SEAT OUTER BELT ASSEMBLY RH Installation
82. INSTALL SEAT BELT ANCHOR COVER CAP RH Installation
83. INSTALL FRONT SEAT HEADREST ASSEMBLY (for Front Passenger Seat)
84. INSTALL REAR SEATBACK ASSEMBLY Installation
85. INSTALL REAR CENTER SEAT HEADREST ASSEMBLY
86. INSTALL REAR SEAT HEADREST ASSEMBLY
87. INSTALL REAR SEAT CUSHION ASSEMBLY Installation
88. TEMPORARILY TIGHTEN NO. 2 SLIDING ROOF GLASS SUB-ASSEMBLY
(a) Fully close the No. 2 sliding roof glass sub-assembly.
(b) Using a T25 "TORX" socket wrench, install the 3 screws.
HINT: Use the same procedure for the RH side and the LH side.
89. TEMPORARILY TIGHTEN NO. 1 SLIDING ROOF GLASS SUB-ASSEMBLY
(a) Fully open the No. 2 sliding roof glass sub-assembly.
(b) Using a T20 "TORX" socket wrench, install the No. 1 sliding roof glass sub-assembly with the 6 screws.
90. ADJUST SLIDING ROOF GLASS SUB-ASSEMBLY (NO. 1, NO. 2)
(a) Adjust the No. 2 sliding roof glass sub-assembly:
(1) Adjust the position of the No. 2 sliding roof glass sub-assembly so that the measurements are within the standard values shown in the illustration.
Standard
HINT: "+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.
(2) After adjusting the No. 2 sliding roof glass sub-assembly, using a T25 "TORX" driver, fully tighten the 6 screws to install the No. 2 sliding roof glass sub-assembly.
Torque: 4.0 Nm (41 kgf-cm, 35 in-lbf)
(b) Adjust the No. 1 sliding roof glass sub-assembly:
(1) Adjust the position of the No. 1 sliding roof glass sub-assembly so that the measurements are within the standard values shown in the illustration.
Standard
HINT: "+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.
(2) After adjusting the No. 1 sliding roof glass sub-assembly, using a T20 "TORX" socket wrench, fully tighten the 6 screws to install the No. 1 sliding roof glass sub-assembly.
Torque: 2.0 Nm (20 kgf-cm, 18 in-lbf)
91. INSTALL SLIDING ROOF SIDE GARNISH LH
(a) Temporarily install the sliding roof side garnish LH as shown in the illustration.
(b) Using a T20 "TORX" socket wrench, install the sliding roof side garnish LH with the screw.
Torque: 4.0 Nm (41 kgf-cm, 35 in-lbf)
92. INSTALL SLIDING ROOF SIDE GARNISH RH
HINT: Use the same procedure for the RH side and the LH side.
93. INSPECT FOR WATER LEAKS
(a) After adjusting the sliding roof glass sub-assembly, inspect for water leaks.
(b) If there are any leaks, readjust the sliding roof glass sub-assembly.
94. PERFORM INITIALIZATION
NOTE: Some systems need initialization after reconnecting the cable to the negative battery terminal Repair Instruction - Initialization.
95. RESET SLIDING ROOF DRIVE GEAR SUB-ASSEMBLY
Initialization
96. INSPECT SLIDING ROOF SYSTEM
On-Vehicle Inspection
97. INSPECT SHIFT LEVER POSITION Adjustments
98. ADJUST SHIFT LEVER POSITION Adjustments
99. INSPECT FRONT SEAT ASSEMBLY Installation
100. INSPECT SRS WARNING LIGHT Diagnosis System