Operation CHARM: Car repair manuals for everyone.

Installation








SLIDING ROOF HOUSING (for Standard):

INSTALLATION

1. INSTALL SLIDING ROOF WEATHERSTRIP
(a) Install the sliding roof weatherstrip as follows:
(1) Position the joint of the weatherstrip at the rear center.
(2) Align the marks on the weatherstrip with the middle marks at the corners of the plastic on the edge of the sliding roof panel and install the weatherstrip. Make sure that the marks on the weatherstrip are positioned within the area indicated by the marks at the corners of the plastic on the edge of the sliding roof panel.
(3) Install the lip of the weatherstrip firmly.





2. INSTALL SLIDING ROOF HOUSING SUB-ASSEMBLY
(a) Install the sliding roof housing sub-assembly with the 8 bolts and 8 nuts.





Nut - Torque: 5.5 Nm (56 kgf-cm, 49 in-lbf)
Bolt - Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)






(b) Connect the 4 sliding roof drain hoses.
NOTE: The clip must face toward the outside of the vehicle and also be above the lower surface of the sliding roof housing when installing the drain hoses.

3. INSTALL SLIDING ROOF GLASS SUB-ASSEMBLY
(a) Using a T25 "TORX" socket wrench, temporarily install the sliding roof glass sub-assembly with the 4 screws.









(b) Perform a level check.
(1) Check the difference in level at "a", between the roof panel and the upper surface of the weatherstrip, when the sliding roof glass is fully closed.
Standard:





HINT: "+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.





(c) Perform a gap check.
(1) Check the gap between the roof panel and roof glass.
NOTE: The gap must be even all around.

(d) After adjusting the sliding roof glass, using a T25 "TORX" socket wrench, install the sliding roof glass sub-assembly with the 4 screws.
Torque: 5.5 Nm (56 kgf-cm, 49 in-lbf)
4. INSPECT FOR WATER LEAKS
(a) After adjusting the sliding roof glass sub-assembly, inspect for water leaks.
(b) If there are any leaks, readjust the sliding roof glass sub-assembly.
5. INSTALL SLIDING ROOF SIDE GARNISH LH






(a) Engage the 5 claws and install the sliding roof side garnish LH.
6. INSTALL SLIDING ROOF SIDE GARNISH RH
HINT: Use the same procedure for the RH side and the LH side.

7. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY LH Installation

8. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH
HINT: Use the same procedure for the RH side and the LH side.

9. INSTALL ROOF HEADLINING ASSEMBLY Installation

10. INSTALL ASSIST GRIP SUB-ASSEMBLY Installation

11. INSTALL SPOT LIGHT ASSEMBLY Installation

12. INSTALL COAT HOOK Installation

13. INSTALL VISOR HOLDER Installation

14. INSTALL VISOR ASSEMBLY LH Installation

15. INSTALL VISOR ASSEMBLY RH Installation

16. INSTALL VISOR BRACKET COVER Installation

17. INSTALL ROOF CONSOLE BOX ASSEMBLY Installation

18. INSTALL RAIN SENSOR COVER (w/ Rain Sensor) Installation

19. INSTALL INNER REAR VIEW MIRROR STAY HOLDER COVER Installation

20. CONNECT STEREO COMPONENT AMPLIFIER ASSEMBLY CONNECTOR (w/ DVD Player) Installation

21. INSTALL LUGGAGE COMPARTMENT INNER TRIM COVER RH (w/ DVD Player) Reassembly

22. INSTALL REAR FLOOR FINISH PLATE (w/ DVD Player) Reassembly

23. INSTALL NO. 1 LUGGAGE COMPARTMENT TRIM HOOK (w/ DVD Player) Reassembly

24. INSTALL LUGGAGE HOLD BELT STRIKER ASSEMBLY (w/ DVD Player) Reassembly

25. INSTALL SPARE WHEEL COVER TRAY
26. INSTALL LUGGAGE COMPARTMENT FLOOR MAT
27. INSTALL FLOOR CARPET BRACKET LH
28. INSTALL FLOOR CARPET BRACKET RH
29. INSTALL SHIFT LEVER ASSEMBLY Installation

30. CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY Installation

31. INSTALL NO. 2 CONSOLE BOX DUCT Installation

32. INSTALL NO. 3 CONSOLE BOX DUCT Installation

33. INSTALL REAR CONSOLE BOX ASSEMBLY Installation

34. INSTALL CONSOLE REAR END PANEL SUB-ASSEMBLY Installation

35. INSTALL CONSOLE BOX CARPET Installation

36. INSTALL CONSOLE BOX POCKET Installation

37. INSTALL HEATER SEAT SWITCH CONSOLE BASE (w/o Seat Heater System) Installation

38. INSTALL HEATER SEAT SWITCH CONSOLE BASE (w/ Seat Heater System) Installation

39. INSTALL UPPER CONSOLE PANEL ASSEMBLY WITH FRONT ASH RECEPTACLE Installation

40. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY Installation

41. INSTALL INSTRUMENT PANEL FINISH PANEL END LH Installation

42. INSTALL INSTRUMENT PANEL FINISH PANEL END RH Installation

43. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY LH Installation

44. INSTALL REAR SEAT SIDE GARNISH LH (w/o Rear Seat Side Airbag) Installation

45. INSTALL REAR SEAT SIDE AIRBAG ASSEMBLY LH (w/ Rear Seat Side Airbag) Installation

46. INSTALL UPPER CENTER PILLAR GARNISH LH Installation

47. INSTALL LOWER CENTER PILLAR GARNISH LH Installation

48. INSTALL REAR DOOR SCUFF PLATE LH Installation

49. INSTALL FRONT PILLAR GARNISH LH Installation

50. INSTALL SIDE INSTRUMENT PANEL LH Installation

51. INSTALL FRONT DOOR OPENING TRIM COVER LH Installation

52. INSTALL FRONT DOOR SCUFF PLATE LH Installation

53. INSTALL ROOF SIDE INNER GARNISH ASSEMBLY RH Installation

54. INSTALL REAR SEAT SIDE GARNISH RH (w/o Rear Seat Side Airbag) Installation

55. INSTALL REAR SEAT SIDE AIRBAG ASSEMBLY RH (w/ Rear Seat Side Airbag) Installation

56. INSTALL UPPER CENTER PILLAR GARNISH RH Installation

57. INSTALL LOWER CENTER PILLAR GARNISH RH Installation

58. INSTALL REAR DOOR SCUFF PLATE RH Installation

59. INSTALL FRONT PILLAR GARNISH RH Installation

60. INSTALL SIDE INSTRUMENT PANEL RH Installation

61. INSTALL FRONT DOOR OPENING TRIM COVER RH Installation

62. INSTALL FRONT DOOR SCUFF PLATE RH Installation

63. INSTALL FRONT SEAT ASSEMBLY LH Installation

64. INSTALL FRONT SEAT REAR OUTER TRACK BRACKET COVER LH Installation

65. INSTALL FRONT SEAT REAR INNER TRACK BRACKET COVER LH Installation

66. INSTALL FRONT SEAT OUTER TRACK BRACKET COVER LH Installation

67. INSTALL FRONT SEAT INNER TRACK BRACKET COVER LH Installation

68. CONNECT FRONT SEAT OUTER BELT ASSEMBLY LH Installation

69. INSTALL SEAT BELT ANCHOR COVER CAP LH Installation

70. INSTALL FRONT SEAT HEADREST ASSEMBLY (for Driver Seat)
71. INSTALL FRONT SEAT ASSEMBLY RH Installation

72. INSTALL FRONT SEAT REAR OUTER TRACK BRACKET COVER RH Installation

73. INSTALL FRONT SEAT REAR INNER TRACK BRACKET COVER RH Installation

74. INSTALL FRONT SEAT OUTER TRACK BRACKET COVER RH Installation

75. INSTALL FRONT SEAT INNER TRACK BRACKET COVER RH Installation

76. CONNECT FRONT SEAT OUTER BELT ASSEMBLY RH Installation

77. INSTALL SEAT BELT ANCHOR COVER CAP RH Installation

78. INSTALL FRONT SEAT HEADREST ASSEMBLY (for Front Passenger Seat)
79. INSTALL REAR SEATBACK ASSEMBLY Installation

80. INSTALL REAR CENTER SEAT HEADREST ASSEMBLY
81. INSTALL REAR SEAT HEADREST ASSEMBLY
82. INSTALL REAR SEAT CUSHION ASSEMBLY Installation

83. PERFORM INITIALIZATION
NOTE: Some systems need initialization after reconnecting the cable to the negative battery terminal Repair Instruction - Initialization.

84. RESET SLIDING ROOF DRIVE GEAR SUB-ASSEMBLY
Initialization
85. INSPECT SLIDING ROOF SYSTEM
On-Vehicle Inspection
86. INSPECT SHIFT LEVER POSITION Adjustments

87. ADJUST SHIFT LEVER POSITION Adjustments

88. INSPECT FRONT SEAT ASSEMBLY Installation

89. INSPECT SRS WARNING LIGHT Diagnosis System