Operation CHARM: Car repair manuals for everyone.

Installation









2UR-GSE ENGINE CONTROL: IGNITION COIL AND SPARK PLUG: INSTALLATION

1. INSTALL SPARK PLUG






(a) Using a 16 mm plug wrench, install the 8 spark plugs.
Torque: 21 Nm (214 kgf-cm, 15 ft-lbf)
2. INSTALL IGNITION COIL ASSEMBLY






(a) Install the 8 ignition coils with the 8 bolts.
NOTICE: Do not damage the ignition coils when installing them.

Torque: 9.0 Nm (92 kgf-cm, 80 in-lbf)
(b) Connect the 8 ignition coil connectors.
3. INSTALL WIRE HARNESS CLAMP BRACKET






(a) Install the wire harness clamp bracket with the bolt.
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
(b) Install the wire harness clamp to the clamp bracket.






(c) Install the No. 7 engine room relay block with the 2 bolts and nut.
Torque: 8.0 Nm (82 kgf-cm, 71 in-lbf)
4. INSTALL BATTERY TRAY






(a) Install the battery tray with the 3 bolts.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
5. INSTALL POWER STEERING ECU ASSEMBLY Installation

6. INSTALL NO. 1 BATTERY TRAY SUPPORT
7. INSTALL BATTERY
(a) Install the battery.
(b) Install the battery insulator.
(c) Install the battery clamp with a nut.
Torque: 2.9 Nm (30 kgf-cm, 26 in-lbf)
(d) Connect the cable to the positive (+) battery terminal.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)






(e) Connect the 2clamps.
8. INSTALL AIR CLEANER CAP SUB-ASSEMBLY Installation

9. INSTALL ENGINE ROOM SIDE COVER LH Installation

10. INSTALL ENGINE ROOM SIDE COVER RH Installation

11. INSTALL COOL AIR INTAKE DUCT SEAL Installation

12. INSTALL V-BANK COVER SUB-ASSEMBLY Installation

13. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
(a) Connect the cable to the negative (-) battery terminal.
Torque: 5.4 Nm (55 kgf-cm, 48 in-lbf)
NOTICE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.