Windshield Washer Reservoir: Service and Repair

Removing And Installing Washer Fluid Reservoir Of Windshield Washer System
- with 7.6L reservoir












Remove/Install
1 Remove upper frame cross member
2 Drain the washer fluid reservoir
- Manual pump: See Special Tools below.

3 Disconnect connectors and hoses from pumps (5)

NOTE: Loosen wiring harness from the side of the washer fluid reservoir. If fitted, disconnect plug from washer fluid level indicator switch.

4 Unscrew bolt (2)
5 Loosen air conditioning hose (3) from clip (4)
6.1 Remove covers and locking clips from fuse and relay module

NOTE: Only Model 163.128.

7 Detach cooling module (10) from lower grommets
8 Remove washer fluid reservoir (1)

NOTE:
- Loosen washer fluid reservoir (1) from lower grommets (6). Lift up cooling module with the help of an assistant. Press washer fluid reservoir inwards and pull straight upwards.
- Installation: Ensure that the washer fluid reservoir (1) is correctly seated in the grommets (6) and side clip.

9 Install in the reverse order

Special Tools

Hand Pump P/N # 210 589 00 71 00: