Interior - Various Types Of Noise From The Front Seats
Date: September 4, 2008Order No.: S-B-91.10/112b
Supersedes: S-B-91.10/112a dated May 29, 2008
Group: 91
Revision History
Revision Date Purpose
b 9/4/08 Damage Code Revised (Condition 1)
a 5/29/08 Technical Content Updated
- 8/9/06 Initial Issues
7/13/06
SUBJECT:
Model 164.122/172/175/177/186/822/886
Model 203.040/052/054/056/061/064/065/076/081/084/087/092/261/264/
281/284/740/747/764
Model 209.356/365/372/375/376/377/456/465/472/475/476/477
Model 211.026/056/065/070/076/082/083/087/256/265/276/282/283/287
Model 219.375/376
Model 251.122/156/165/175/177
Front Seat Noise Complaints
If you receive customer reports in the above model vehicles regarding noises from the front seats, check if the noise fits any of the descriptions listed below and if yes, proceed as described.
I. Noise when the load on the backrest frame changes (Models 203, 209, 211, 219)
a. Noise from the lumbar support in the backrest especially during cold temperatures
b. Padding support grid rubs on the attachment points on the backrest frame (vehicles produced up to 09/2005)
c. Relative movements can produce noise at bottom of backrest (CL203/209)
d. Noise from backrest under load due to the incorrect positioning of the circlip (Model 211, 219)
e. Grunting and/or ripping noise from rear backrest.
II. Noise between the seat frame brackets and seat cushion frame (Models 203, 211, 219)
III. Noise from lower trim cover (Models 211 and 219 only)
IV. Noise between seat cover and cover of sidebag (Models 211 and 219 only)
V. Rubbing noise between seat cushion and trim cover (Model 211 with sport package only)del 211 with sport package only)
VI. Noise from CAK module in head restraint (Models 203, 211, 219, 221 produced up to calendar week 41 in 2006)
I. Noise When Load on Backrest Frame Changes (Model 203, 209, 211, 219)
Note:
Also perform if work is being performed on any of the following:
^ Backrest frame (91A41 or 91N41)
^ Backrest cover (91A15, 91N15) or
^ Head restraint guide rail (91A33, 91N33)
These actions must always be performed if the backrest frame is exposed to avoid follow-up repairs.
Note:
Even if just one of the conditions exists, you should always implement the other measures (i.e. measures a, b, c, and d) regardless of whether or not the customer complains of these.
a. Noise from Lumbar Support in Backrest during Cold Temperatures
1. Verify noise during cold temperatures.
2. Remove backrest cover. Refer to WIS document AR91.10-P-1910P (203, 209), AR91.10-P-1910T (211 up to MY05), AR91.10-P-1910TB (211 as of MY05) and AR91.10-P-1910TX (219).
3. Check if the guide wires are damaged (Figure 1) at the interface with the lumbar support basket.
Note:
Figure 2 shows the seat backrest frame with the seat cover and seat pad removed for clarity, it is not necessary to remove these parts to inspect and lubricate the guide wires.
4. If there is minor damage to the guide wires, apply lubrication (A000 989 36 60) to the guide wires.
5. In the case of major damage to the guide wires (Figure 3), sand down the guide wires of the padding support grid, wrap felt tape (A001 983 51 10) around them and apply lubricant (A000 989 36 60).
b. Padding Support Grid Rubs on Attachment Points on Backrest Frame (Models 164, 203, 209, 211, 219 and 251 produced up to 09/2005)
1. With backrest cover still removed, remove side bag.
2. Disconnect padding support grid from the four suspension points (Figure 4), two on the right side and two on the left side.
3. Cut four pieces of felt, approximate size is 25 mm by 2 mm. Apply lubrication (A000 989 36 60) to the felt and then adhere the felt to the suspension points of the padding support grid (Figure 5).
4. Reconnect the padding support grid to the four suspension points (two on the right and two on the left).
C. Relative Movements Produce Noise at Bottom of Backrest (Models 203.740/747/764 only & 209.356/365/372/375/376/377/456/465/472/ 475/476/477)
1. Backrest cover is still removed and the seat is in installed position.
2. Detach seat cover and spray the rivets (Figures 6 and 7) in area between side section of frame and cross member with grease (A002 989 06 51).
d. Noise from Backrest Under Load Due to Incorrect Positioning of Circlip (Models 211, 219 only)
1. Check if the alignment of the circlip on the head restraint guide sleeve is correct (refer to Figure 8).
2. Reattach the seat cover and backrest cover then check that the noise does not occur again.
e. Noise from Seat Backrest (Models 203, 209 and 219)
Apply felt (A126 782 01 97) to seat back lining bracket so the bracket does not rub against the backrest frame. Refer to Figure 9 (inside backrest frame) and Figure 10.
II. Noise Between Seat Frame Brackets and Seat Cushion Frame Model 203 (up to VIN A903977, F817832 and R230819), Model 211 (up to VIN A967489 and X207037) and Model 219 (up to VIN A075885)
Note:
Also perform the action if you are performing work on the seat adjuster (91030, 91A27, 91N27)
When the brackets are exposed during the work, the remedial action must be performed depending on the VIN range to prevent follow-up repairs.
The seat frame brackets rub on the seat cushion frame and if there are burrs on the brackets, this may make noise.
1. If burrs are visible (Figure 11, circles), proceed as follows.
2. Remove the seat, refer to WIS document AR91.10-P-1000P (203), AR91.10-P-1000T (211) or AR91.10-P-1000TX (219).
3. Remove the brackets and replace with new brackets.
Note:
Always install new micro-encapsulated bolts.
4. Reinstall the seat, refer to WIS document AR91.10-P-1000P (203), AR91.10-P-1000T (211) or AR91.10-P-1000TX (219).
III. Noise from Lower Trim Cover (Models 211 and 219 only)
The rib on the back side of the lower trim covers at the front of the seat cushion may cause a noise as it rubs on the seat cover.
1. Remove trim cover (Figure 12). Refer to WIS Document AR91.10-P-1200T.
2. Line side of trim cover rib (Figure 13) with felt (A001 983 51 10).
3. Reinstall trim cover (Figure 12). Refer to WIS Document AR91.10-P-1200T.
4. Confirm that the noise is no longer present.
IV. Noise Between Seat Cover and Cover of Sidebag (Models 211 and 219 only)
The hard edge of the sidebag cover may make a noise as it rubs against the seat cover.
1. Remove side airbag.
2. Apply special sliding compound (A000 989 36 60) from the inside on the cover of the side airbag close to the graining (Figure 14)
3. Confirm that the noise is no longer present.
V. Rubbing Noise Between Seat Cushion and Trim Cover (Model 211 with sport package only)
Rubbing noise where the seat cover contacts the trim cover (Figure 15, arrows)
1. Tilt the backrest rearward.
2. Apply special sliding compound (A000 989 36 60) to the inside of the trim cover (Figure 15, arrows).
3. Confirm that the noise is no longer present.
VI. Noise from CAK Module in Head Restraint (Models 203, 211, 219, 221 produced up to calendar week 41/06)
For vehicles produced before calendar week 41/6 and/or continuing complaints from the head restraint, replace the head restraint but not the guide sleeves (Figure 16)
Parts Information
Note:
The following allowable labor operations should be used when submitting a warranty claim for this repair. This information has been generated on September 4, 2008. Please refer to Netstar --> Star TekInfo --> Star Time for the most current labor time allowance.
In Case of Warranty, use the table.