Operation CHARM: Car repair manuals for everyone.

Fuel Gauge

Testing fuel gauge

Test values immersion tube transmitter in ohms
Model Resistance, readout full Resistance, readout reserve
107.04 3.2 ± 0.7 69.1 ± 2.1
107.02 3.2 ± 0.8 69.3 ± 2.5


Testing immersion tube transmitter (removed)




Connect ohmmeter to terminal G and terminal 31 and measure resistance.
a) In installation position, (readout reserve, float below).
b) Rotated by 180°, (readout full, float at top).


Testing reserve warning contact

Connect ohmmeter to terminal W and terminal 31 and measure resistance.
a) Nominal value 0 ohm in installation position.
b) Nominal value infinite ohm turned by 180°.


Testing harness




1 Pull coupler from immersion tube transmitter and measure resistance on jack 3 and vehicle ground.

Nominal value 0 ohm

(At test value infinite ohm the grounding line is interrupted).




2 Measure resistance on terminal G and terminal 31 on installed immersion tube transmitter. Value depends on amount of fuel in tank.

Plug coupler back on immersion tube transmitter.




3 Pull coupler from instrument cluster and measure resistance between jack 4 and jack 5 on vehicles with mechanical tachometer.

On vehicles with electronic tachometer between jack 4 and ground.

Nominal value: the value measured under 2. If the value is attained, the harness is in order (slight deviation caused by length of line possible).




4 If the measured value is higher or at ohm, the harness couplers (on instrument cluster, on main harness/tail harness or on immersion tube transmitter) are having poor contact, a dry joint or a line is interrupted.

Indicating instrument

5 If no fault is found during tests, exchange indicator.