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Navigator System - Installation

Date: April 2004

Order No.: P-I-82.85/321

Supersedes:

Group: 82

SUBJECT:
MODEL 211.265/270/282/283

MODEL YEAR 2004

NAVIGATION SYSTEM INSTALLATION

WARNING
Do not disconnect the negative battery cable. Extensive reprogramming requirements will otherwise be necessary. WIRING HARNESSES WILL BE ELECTRICALLY ACTIVE. IT IS THEREFORE NECESSARY TO EXERCISE EXTREME CAUTION WHILE EXECUTING THESE INSTALLATION INSTRUCTIONS. FAILURE TO DO SO COULD RESULT IN SEVERE VEHICLE DAMAGE. PERSONAL INJURY, OR DEATH FROM ELECTRICAL SHOCK. Keep the ignition and radio powered OFF through the final test.

A. Installation preparation

1. Read this installation instruction in its entirety before proceeding.

2. Unpack and compare the installation kit contents against the Parts Information list.

B. Installing navigation processor





1. Press release handle (arrow, Figure 1) to remove left rear cargo compartment panel (discard).





2. Remove two bolts (arrows, Figure 2) and hangers (A) then remove insulation (B) from left rear cargo compartment.





3. Remove two screws (13, Figure 3), two nuts (14) then remove support tray and discard.

4. Remove nut (10, Figure 3) securing SAM bracket.





5. Install new support tray (A, Figure 4) and navigation processor base bracket (B):

^ Partially install new support tray (A) as shown

Note:
Temporarily position support tray (A) hold-down tab (arrow) above mounting stud.

^ Slide base bracket (B) under support tray and onto mounting studs.

^ Install support tray (A) onto mounting studs.





^ Secure support tray (19, Figure 5) and base bracket (2) with nuts (1).





^ Complete securing of support tray (A, Figure 6) with screws (arrows).





6. Unfasten navigation processor harness located in left side of trunk (3, Figure 7).





7. Unclip vehicle antenna connector (18, Figure 8) from antenna cable bracket (11) and disconnect antenna cables (13, 14).

8. Remove antenna cable bracket (11, Figure 8) and discard.





9. Install antenna splitter (12, Figure 9):

^ Connect the following cables to the antenna splitter:

- Antenna lead (13) to input on splitter (12)

- Antenna lead (14) to output with red retaining clip on splitter (12)

- GPS antenna lead (15) to output with black retaining clip on splitter (12)

^ Install splitter (12) in same location previously used to secure antenna cable bracket (11, Figure 8).





10. Install processor mounting bracket (B, Figure 10) to base bracket (C) and onto SAM mounting guides (A):

^ Hang mounting bracket (B) onto SAM bracket guides (A).

Note:

Mounting bracket (B) must be held at an angle while hanging bracket arms (arrows) onto guides (A).

^ Pivot mounting bracket (B) clockwise (back, toward left fender [D]) to engage mounting bracket (B) locking tabs into base bracket (C) (an audible click will be heard when brackets are properly locked together).





^ Secure processor mounting bracket (A, Figure 11) to base bracket (B) with bolt (arrow)





11. Feed power supply harness (A, Figure 12), fiber optic cables (B) and antenna cable (C) through back of processor mounting bracket (D) and connect to processor (E):

Note:

Ensure power supply pin connectors are properly positioned in power supply connector (10, Figure 12) as indicated below. If wires are incorrectly positioned, open power supply connector (10) and reposition pin connectors in the proper location:

^ Brown (br, Figure 12) wire in position 1

^ Red/white (r/w, Figure 12) wire position 2

^ Pink (p, Figure 12) wire position 5

12. Install navigation processor (E, Figure 12) into processor mounting bracket (D):

Slide processor (E) into mounting bracket (D) while manually guiding cables and power supply harness (to prevent kinking) until locking tabs are engaged (an audible click will be heard when mounting tabs are properly engaged).

CAUTION!

Ensure fiber optic cables are not kin ked or stretched, the cable bending radius must not be < 25 mm. Secure cables and power supply harness with cable ties (do not over tighten).





13. Install new cargo compartment insulation (18, Figure 13).

14. Install hangers (11, Figure 13) and secure with screws (10).

C. Install fiber optic cable into MOST ring

1. Locate fiber optic cable in harness tray:





^ Remove rear entrance paneling (A, Figure 14).

^ Remove rear entrance edge guard (arrow).





^ Open harness tray to locate the 2 fiber optic cable leads (arrows, Figure 15) for the navigation system.

Note:

The fiber optic cable leads (arrows, Figure 15) for the Navigation system will be found in harness tray disconnected (open).

2. Configure fiber optic cable leads (arrows, Figure 15) into MOST ring:

Note:

^ Refer to diagram for MOST ring configuration.

^ Refer to the following (bulleted) steps for information on reassigning fiber optic cables in MOST fiber optic cable connectors:





^ Remove (unclip) cover (14, Figure 16) from MOST fiber optic cable connector (X39150).





^ Press fiber optic cable connector locking tab (15, Figure 17) outwards slightly and pull fiber optic cable lead out of connector (X39150) in direction of arrow (Figure 17).





^ Insert fiber optic cable connector lead into fiber optic connector (X39150, Figure 18) in direction of arrow (Figure 18).

Note:

An audible click will be heard when fiber optic lead is locked into connector.

^ Install fiber optic connector cover (14, Figure 19) onto connector (X39150).

3. Carefully place fiber optic cables back into harness tray.

CAUTION!
Ensure fiber optic cables are not kin ked or stretched, the cable bending radius must not be < 25 mm.

D. Perform version coding: MOST components

1. Connect Star Diagnosis to the vehicle.

2. Set the MOST ring configuration to match the diagram:

Control Units/Information and communication/Audio, video, navigation and telematics/ AGW - Audio gateway/Retrofitting of MOST components/ Retrofitting of MOST components /Actual configuration of MOST components (table listing the actual configuration of MOST components will be displayed): )/Retrofitting of MOST components (question: Is the current actual configuration of the MOST components to be written into the MOST master as the future specified configuration? /Retrofitting of MOST components final screen should indicate: Result: Coding has been successfully completed.

Note:
The diagram is an example of a MOST ring configuration including all components. Some installations will not include all the components shown in the example. If a component is not present, connect the preceding component to the component following the one not present.

CAUTION!
DO NOT alter the configuration in the diagram to match the vehicle configuration. Failure to have the configuration set as indicated in the diagram will result in erroneous system operation and/or intermittent malfunctioning of some or all components.

3. Check the DTC memory of all installed components and the head unit. Any present DTC(s) should be investigated and the source identified. Once identified, the source of the DTC(s) should be corrected and the DTC memory cleared.





Note:
Powering up the newly installed system prior to the above described version coding will set MOST ring configuration errors. These errors may be ignored during the initial DTC check. If, after clearing the DTC(s), they return in the next step, a configuration error is present and must be located and corrected.

4. Confirm that no new DTC(s) have been set in the MOST system group.

E. Perform version coding: Navigation system

1. Control Units/Information and communication/IC - Instrument cluster/Control unit adaptations/Version coding/Optional equipment (a table of optional equipment will be displayed indicating if equipment is present or not present) for equipment: Navigation, select then /Optional equipment Is the coding to be transferred to the control unit? .

2. Control Units/Information and communication/Audio-Video...../Navi/Control unit adaptions/Navigation parameters/Select BR 211 Yes.

F. Final assembly and function testing

1. Verify proper Navigation system operation:.

Insert navigation DVD. Turn head unit ON select (press MAR or NAVI) wait until loading is complete. Remove ignition key (head unit must be turned OFF) wait 5 mins. Restart head unit - check NAVI operation

2. Reassemble vehicle in reverse order, install new left rear cargo compartment panel.





Parts Information





Parts Information (parts not included in installation kit)

Note:
This installation can not be claimed under warranty.