Cell Phone - Installing Voice Control System
Date: September 2006Order No.: P-I-82.70/415A
Supersedes: P-I-82.70/415
Group: 82
Revision:
Page 20, Section M, Step 4 - "activate memory and" removed from sentence
SUBJECT:
MODEL 211.256/265/276/282/283/287 (Station Wagon)
MODEL YEAR 2005-2006
CELLULAR TELEPHONE / OPTIONAL VOICE CONTROL SYSTEM INSTALLATION
Warning:
Do not disconnect the negative battery cable. Extensive reprogramming requirements are otherwise necessary. Wiring harnesses are therefore electrically active. Severe vehicle damage, personal injury, or death from electrical shock could result. Exercise extreme caution while executing these installation instructions. Keep the ignition and radio powered OFF through the final test.
Notes on MOST optical fibers
- Optical fibers damage easily - handle optical fibers with care to prevent cuts, nicks, abrasions, and crushing.
- Optical fiber "ring configurations" must form a closed loop to function (i.e. couple the input of a component with the output of the preceding component).
- Identify MOST optical fibers by their orange, semi-rigid insulation.
- Electromagnetic interference (EMI) from bundled vehicle electrical harnesses does not affect optical fibers.
NOTICE!
Incorrect installation of connectors can result in damaged, bent pins. Damaged, bent pins will result in component malfunction or failure. Inspect connectors before and after installation.
A. Installation preparation
1. Read these installation instructions in their entirety before proceeding.
2. Unpack and compare the installation kit contents against the Parts Information list - Section P, page 22.
3. Place the operating guides and customer accessories in the glove box or appropriate stowage compartment.
4. Remove the right front section of the load compartment floor.
- See WIS document AR68.20-P-4811T, "Remove/install load compartment floor front section"
5. Remove the right side paneling in the load compartment.
- See WIS document AR68.30-P-1180T, "Remove/install load compartment inner side paneling"
6. Insert a 5 amp fuse into slot # 85 in the F33 rear pre-fuse box.
B. Locating and identifying the antenna switch, VCS, microphone array, and MHI cables and connectors
1. On the right and left side compartments of the carrier plate (Figure 1), find the telephone, microphone, and antenna cables and connectors.
2. On the right side of the carrier plate, find the:
- Telephone FAKRA female, black connector (A, Figure 2)
- Tele Aid FAKRA female, white connector (B, Figure 2)
- Antenna switch 2-pin power supply connector (C, Figure 2)
- Main antenna FAKRA male, white connector (D, Figure 2)
3. On the right side of the carrier plate, find, in the same harness as the antenna switch cables, the:
- VCS power supply connector (Figure 3)
4. On the left side of the carrier plate, find and carefully cut the wire tie bundling the:
- Tele Aid microphone connector (A, Figure 4) and connected jumper (B, Figure 4) with green and white looped wires
- VCS microphone connector (C, Figure 4) labeled with "SDS"
- MHI microphone connector (D, Figure 4) labeled "UHI"
- MHI power supply connector (E, Figure 4)
C. Installing and connecting the MHI control module
1. Mount the MHI control module (Figure 5) to the built-in bracket in the left most compartment of the carrier plate:
- Insert the back of the MHI control module between the upper clip (A, Figure 5 and carrier plate floor
- Fasten the mounting tabs (Arrows, Figure 5) on the front of the MHI control module to the carrier plate floor with two M5 self-tapping hex head screws.
2. Connect the power supply connector to the MHI control module (Figure 6).
D. Installing and connecting the antenna switch
1. Mount the antenna switch (Figure 7) to the built-in bracket in the right most compartment of the carrier plate with two self-tapping Phillips head screws.
2. Connect the telephone FAKRA female, black connector to the antenna switch jack labeled "BOOSTER" (A, Figure 8).
3. Connect the Tele Aid FAKRA female, white connector to the antenna switch jack labeled "LCT" (B, Figure 8).
4. Connect the main antenna FAKRA male, white connector to the antenna switch jack labeled "ANTENNA" (C, Figure 8).
5. Connect the 2-pin power supply connector to the antenna switch (D, Figure 8).
6. If installing the optional voice control module, proceed to Section E; proceed to Section G otherwise.
E. Installing and connecting the control module for the optional Voice Control System (VCS)
1. Mount the VCS control module (Figure 9) to the built-in bracket in the right most compartment - under the antenna switch - of the carrier plate:
- Slide the right side tab (A, Figure 9) of the VCS control module under the clip on the carrier plate floor
- Fasten the left side tab (B, Figure 9) of the VCS control module with a self-tapping Phillips head screw
Note: Face the receptacle for the power supply connector out, toward the vehicle rear (Figure 9).
2. Connect the power supply connector (Arrow, Figure 9) to the VCS control module.
F. Installing the MOST adapter cable, connecting the microphone array connectors, and configuring the MOST ring (with Voice Control System [VCS])
1. Find the MOST adapter cable (Figure 10) for CTEL and VCS in the kit. Note: Identify the MOST adapter cable for CTEL and VCS by its two connectors (A and B, Figure 10) and one coupling (C, Figure 10).
2. Connect the larger connector (A, Figure 10) of the MOST adapter cable to the MHI control module (A, Figure 11).
3. Connect the smaller connector (B, Figure of the MOST adapter cable to the VCS control module (B, Figure 11).
4. Remove the fiber end of the yellow optical fiber from the coupling (C, Figure 11).
5. Connect the fiber end of the yellow optical fiber, removed in step 4, to the coupling (Figure 12) of the MOST adapter cable.
6. Remove the jumper with looped green and white wire (A, Figure 13) from the Tele Aid microphone connector (B, Figure 13).
7. Connect the VCS microphone connector (A, Figure 14) labeled "SDS" to the Tele Aid microphone connector (B, Figure 14).
8. Insert the unused MHI microphone connector (Figure 15) labeled "UHI" into the embedded holder on the floor of the carrier plate, front and right of the MHI control module.
G. Installing the MOST adapter cable, connecting the microphone array connectors, and configuring the MOST ring (without Voice Control System [VCS])
1. Find the MOST adapter cable (Figure 16) for CTEL only in the kit. Note: Identify the MOST adapter cable for CTEL only by its one connector (A, Figure 16) and one coupling (B, Figure 16).
2. Connect the MOST adapter connector (A, Figure 16) to the MHI control module (A, Figure 17).
3. Remove the fiber end of the yellow optical fiber from the coupling and connect it to the coupling of the MOST adapter cable (B, Figure 17).
4. Remove the jumper with looped green and white wire (A, Figure 18) from the Tele Aid microphone connector (B, Figure 18).
5. Connect the MHI microphone connector (A, Figure 19) labeled "UHI" to the Tele Aid microphone connector (B, Figure 19).
6. Insert the unused VCS microphone connector (Figure 20) labeled with "SDS" into the embedded holder on the floor of the carrier plate, front and right of the MHI control module.
H. Locating and identifying the linear compensator cables and connectors.
1. In the exposed right side of the load compartment, find the cables for the linear compensator and identify the:
- FAKRA antenna male connector (A, Figure 21)
- FAKRA antenna female connector (B, Figure 21)
- Power supply connector (C, Figure 21)
I. Mounting the linear compensator to the bracket, connecting the linear compensator, and installing the bracket assembly
1. Mount the linear compensator to the threaded studs on the bracket with four M4 nuts (Figure 22). Note: The linear compensator mounts to bracket only one way (i.e. there is no way to mount linear compensator to the bracket incorrectly).
2. In the exposed right side of the load compartment, remove the M5 nut (Figure 23) securing the support beam on the floorboard.
3. Use the previously removed M5 nut (Figure 23) to fasten the long arm of the linear compensator bracket to the threaded stud (A, Figure 24) securing the rear of the support beam on the exposed right side floor of the load compartment.
4. Fasten the short arm of the linear compensator bracket to the threaded stud to the rear (B, Figure 24) with the kit-included M5 nut.
5. Connect the FAKRA antenna female connector to the linear compensator jack labeled "ANTENNA" (A, Figure 25).
6. Connect the FAKRA antenna male connector to the linear compensator jack labeled "PORTABLE" (B, Figure 25).
7. Connect the power supply connector to the linear compensator (C, Figure 25).
J. Installing the contact plate (VINs prior to WDBUF83J85X170073 and WDBUF65J25A659086)
1. Open the upper compartment of the center console and remove the two T8 Torx screws (Figure 26) securing the rear of the false floor.
2. Open the lower compartment of the center console and remove the two T8 Torx screws (Figure 27) on the underside of the upper compartment.
3. Lift up the false floor with attached carriage from the upper compartment of the center console (Figure 28).
4. Detach the false floor by releasing the two clips (Arrows, Figure 28) from the underside of the carriage.
3. Remove the knockout (Figure 29) from the false floor by applying pressure from underneath.
NOTICE!
Excessive force will crack or break plastic. Applying excessive force while removing the knockout can crack or break the plastic false floor. Do not apply excessive force when removing the knockout from the false floor.
4. Find the kit-included contact plate (A, Figure 30) and identify the FAKRA antenna male connector (B, Figure 30) and the power supply male connector (C, Figure 30).
5. Feed the power supply cable and FAKRA cable of the contact plate through the knockout hole from the top side of the false floor (Figure 31).
6. Carefully snap the contact plate (Figure 32) into the false floor knockout hole by applying pressure from the top.
NOTICE!
Excessive force will crack or break plastic. Using excessive force to seat the contact plate can crack the plastic false floor. Do not use excessive force to seat the contact plate in the false floor.
7. Lower the detached carriage back into the console compartment and find on its topside, the:
- Power supply female connector (A, Figure 33)
- FAKRA antenna female connector (B, Figure 33)
8. Connect the power supply male connector from the contact plate to the power supply female connector from the console harness (A, Figure 34).
9. Connect the FAKRA antenna male connector from the contact plate to the FAKRA female connector from the console harness (B, Figure 34).
10. Reinstall the coupled connectors in their respective clips in the carriage.
11. Lift up the carriage, reattach the false floor, and route the cables through the cable manager (Figure 35).
12. Reinstall the false floor with attached carriage with the previously removed four T8 Torx screws on the upper compartment underside and two T8 Torx screws at the rear of the false floor (Figure 36).
13. Attach the cradle-according to telephone type-to the contact plate by placing it atop and slightly behind the contact plate, and then sliding it forward until an audible click sounds.
14. Insert the telephone into the cradle.
K. Installing the contact plate (VINs as of WDBUF83J85X170073 and WDBUF65J25A659086)
1. Roll back the compartment cover of the center console and remove the cup holder assembly (Figure 37).
2. Remove the T20 Torx screw (Figure 38) at the rear of the Tele Aid/Roadside Assistance button assembly.
3. Find the foam sleeve (Figure 39) containing connectors in the area exposed by the removed Tele Aid/Roadside Assistance button assembly.
4. Disconnect remove the Tele Aid/Roadside Assistance button assembly.
5. Pull out the foam sleeve and fold it back to expose the power supply female connector (A, Figure 40) and FAKRA antenna female connector (B, Figure 40).
6. Use a utility knife and pliers, or equivalent, to remove the cutout (Figure 41) along the rear of the plastic panel for the Tele Aid/Roadside Assistance button assembly.
CAUTION:
Working with sharp tools can cause serious injury. Exercise care to prevent injury when handling sharp tools.
NOTICE!
Excessive force will crack or break plastic. Using excessive force while cutting out the panel piece can crack or break the panel. Do not apply excessive force while cutting out the panel piece.
7. File down the rough edges on the panel cutout (Arrows, Figure 41).
8. Reconnect the Tele Aid/Roadside Assistance button assembly and reinstall the assembly exposing the power supply and FAKRA connectors through the cutout (Figure 42).
NOTICE!
The Tele Aid panel will pinch the cables if not fed through the cutout. Pinched cables can cause component malfunction or failure. Do not pinch the power supply and FAKRA cables while installing the panel for the Tele Aid/Roadside Assistance button assembly.
9. Find the false floor (Figure 43) for the contact plate in the kit.
10. Feed the power supply and FAKRA cables from the contact plate through the knockout hole from the top side of the false floor (Arrows, Figure 44) and then carefully snap the contact plate into the false floor knockout hole by pressing down from the top.
NOTICE!
Excessive force will crack or break plastic. Using excessive force to seat the contact plate can crack the plastic false floor. Do not use excessive force to seat the contact plate in the false floor.
11. Secure the contact plate cabling to the false floor underside with two kit-included clips (A, Figure 44).
12. Connect the FAKRA antenna male connector from the contact plate to the FAKRA female connector from the console harness (A, Figure 45).
13. Connect the power supply male connector from the contact plate to the power supply female connector from the console harness (B, Figure 45).
14. Insert the tabs at the bottom of the false floor (Arrows, Figure 43) into the two cavities (Arrows, Figure 45) in the floor, rear of the partition in the center console compartment.
15. Using the false floor tabs inserted into the console floor as a pivot, push the top of the false floor to the rear of the center console compartment and secure it with two T8 Torx screws (Figure 46).
NOTICE!
Installing the false floor/contact plate assembly can pinch the FAKRA and power supply cables. Pinched cables can cause component malfunction or failure. Position the coupled power supply and FAKRA cables and coupled connectors behind the false floor/contact plate assembly to allow for clearance during the installation.
16. Attach the cradle-according to telephone type-to the contact plate by placing it atop and slightly behind the contact plate and then sliding it forward until an audible click sounds (Figure 47).
17. Insert the telephone into the cradle (Figure 48).
L. Installing the push-to-talk (PTT) lever for the optional VCS
1. Remove the plastic plug covering the mounting hole for the PTT lever on the right side of the steering column by carefully inserting a small flathead screwdriver into the slot and prying it out (Figure 49).
2. Insert the PTT lever into the mounting hole rotating it until its grooves interlock with the teeth in the mounting hole, and then push the lever completely into the mounting hole (Figure 50).
M. Version coding
1. Connect the Star Diagnosis System to the vehicle.
2. Set the MOST ring configuration to match Figure 51 via path:
Control units > Information and communication > Audio, video, navigation and telematics > AGW - Audio Gateway > Retrofitting of MOST components or iPod > Retrofitting of MOST components > F2: Restart of optical ring > F2: Actual configuration > Verify that "Telecommunications" and "Voice control system" (depending on installation) is listed under Actual Value and configuration of the MOST components matches that of Figure 51 > F2: To continue > F3: Yes, to write the current actual configuration to MOST master > F2: Erase fault memory Note: The MOST ring configuration in Figure 51 is an example of a configuration including all possible components. Some installations will not include all the components shown in the example. If a component is not present, connect the preceding component to the component following the one not present.
NOTICE!
Match the MOST ring configuration to Figure 51.
Failure to have the configuration match Figure 51 will result in erroneous system operation and/or intermittent malfunctioning of some or all components. DO NOT alter the configuration in Figure 51 to match the vehicle configuration.
3. Set the Tele Aid control module to recognize presence of the telephone via path:
Control units > Information and communication > Audio, video, navigation and telematics > TELE-AID > Control unit adaptations > Model series, telephone adapter for portable CTEL (UHI) > Set "Model series" to S211, Set "Telephone adapter" to FITTED, press F5 > F3: Yes/Coding > F2 to confirm the coding was carried out
4. Set the instrument cluster to recognize presence of the telephone via path:
Control units > Information and communication > ICM > Control unit adaptations > Version coding > Optional equipment > Select "CTEL cellular telephone" > Set "CTEL cellular telephone" to PRESENT, then press F3 > F5: To save changes > F3: To transfer coding to control unit
5. Check the DTC memory of all installed components and the head unit. Investigate and identify present DTCs. Once identified, correct the source of the DTCs and clear the DTC memory. Note: Powering up the newly installed system prior to version coding will set errors in the MOST ring configuration. Ignore these errors during the initial DTC check. If the DTCs return after clearing, a configuration error is present. Locate and correct the error.
6. Confirm no new DTCs are present in the MOST system group.
O. Final assembly and function testing
1. Verify proper telephone operation per the following checklist:
- Handset dialing is functioning correctly-Use an active telephone to dial a valid telephone number. Listen for a dial tone and ring.
- Head unit dialing is functioning correctly-Use an active telephone to dial a valid telephone number. Listen for a dial tone and ring over the vehicle audio system and then end the call via the steering wheel controls.
- Handset incoming/outgoing call audio is clear-Use an active telephone to dial a telephone number, connect and either speak to a live person or leave a voicemail message.
- Hands-free incoming/outgoing audio is clear-Use an active telephone to dial a telephone number, connect and either speak to a live person or leave a voicemail message.
- Automatic memory download is functioning-Connect the telephone to the vehicle and wait 3 minutes for the download to complete. After 3 minutes, check several random phonebook locations and match the received and dialed call list to the telephone's list. (It may be necessary to store a test number in the telephone handset for this feature to operate. Stored numbers should be available for dialing from the head unit after automatic download.)
- Signal strength - Note the telephone signal strength before and after connected to the vehicle. The signal strength should stay constant or increase when the telephone is connected to the vehicle. If the signal strength decreases, a problem exists.
2. Reinstall the right side paneling in the load compartment.
- See WIS document AR68.30-P-1180T, "Remove/install load compartment inner side paneling"
3. Remove the right front section of the load compartment floor.
- See WIS document AR68.20-P-4811T, "Remove/install load compartment floor front section"
Note:
This installation, and any subsequent related installation and/or workmanship issues, cannot be claimed under warranty.