Cell Phone - Installation Instructions: Overview
Date: August 2006Order No.: P-I-82.70/481B
Supersedes: P-I-82.70/481A
Group: 82
Update: Model additions - SUBJECT line; Version coding amendments, Section 1, steps 1 and 2; Version coding addition, Section 1, step 6; Part number updates, Section L.
SUBJECT:
MODEL 221.171/176/179 MODEL YEAR 2007
CELLULAR TELEPHONE INSTALLATION
WARNING
Do not disconnect the negative battery cable. Extensive reprogramming requirements are otherwise necessary. Wiring harnesses are therefore electrically active.
Severe vehicle damage, personal injury, or death from electrical shock could result. Exercise extreme caution while executing these installation instructions. Keep the ignition and radio powered OFF through the final test.
Notes on MOST optical fibers
^ Optical fibers damage easily-handle optical fibers with care to prevent cuts, nicks, abrasions, and crushing.
^ Optical fiber "Ring configurations" must form a closed loop to function (i.e. couple the input of a component with the output of the preceding component).
^ Identify MOST optical fibers by their orange, semi-rigid insulation.
^ Electromagnetic interference (EMI) from bundled vehicle electrical harnesses does not affect optical fibers.
NOTICE!
Incorrect installation of connectors can result in damaged, bent pins.
Damaged, bent pins will result in component malfunction or failure.
Inspect connectors before and after installation.
A. Installation Preparation
1. Read these installation instructions in their entirety before proceeding.
2. Unpack and compare the installation kit contents against the list under Parts Information-Section L.
3. Place the operating guides and customer accessories in the glove box or appropriate storage or stowage compartment.
4. Remove the:
a. Bottom, front trunk paneling
b. Trunk floor paneling
c. Side paneling in the trunk on the left
^ See WIS document AR68.30-P-4600SX, Remove/install paneling in trunk"
B. Locating the Cables and Identifying the Connectors
1. On the exposed left side of the trunk, find the:
^ Bundled, foam-sleeve-covered connectors (A, Figure 1) for the MHI control module, linear compensator, and voice control (VC) control module wire tied to the body reinforcement rib
^ Bluetooth(R) antenna connector wire tied to the body reinforcement rib (B, Figure 1)
2. Carefully cut the wire ties (Arrows, Figure 1) to release the cables from the body reinforcement rib.
3. Remove the foam sleeves from the connectors and identify the:
^ MHI power supply connector (A, Figure 2)
^ Linear compensator power supply connector (B, Figure 2)
^ FAKRA black, male connector (C, Figure 2)
^ FAKRA white, female connector (D, Figure 2)
^ VC (voice control) control module power supply/MOST connector (E, Figure 2)
4. On the exposed left side of the trunk, find and identify the microphone array connectors.
^ Tele Aid microphone female connector (A, Figure 3) and connected jumper (B, Figure 3) with pink and green looped wires
^ MHI/VC microphone male connector (C, Figure 3)
5. Disconnect the jumper (B, Figure 3) from the Tele Aid microphone female connector (A, Figure 3).
6. Discard the jumper.
7. Connect the MHI/VC microphone male connector (A, Figure 4) to the Tele Aid microphone female connector (B, Figure 4).
C. Installing the MOST Optical Fiber Adapter
NOTICE!
Improper handing of optical fibers can damage the fibers.
Damaged optical fibers can cause component malfunction. Handle optical fibers with care to prevent cuts, nicks, abrasions, and crushing.
1. Find the MOST optical fiber adapter (Figure 5) in the kit and identify the:
^ MOST optical fiber end (A, Figure 5)
^ MOST optical fiber coupling (B, Figure 5)
^ MHI MOST adapter (C, Figure 5)
^ VC MOST adapter (D, Figure 5)
2. Find the MOST coupling (Figure 6) in the preinstalled MOST optical fiber running along front the sound amplifier.
3. Carefully disassemble the MOST coupling (A, Figure 7) and remove the optical fiber end (B, Figure 7) entering the top of the coupling.
4. Insert the exposed optical fiber end (A, Figure 5) of the MOST optical fiber adapter into the empty chamber of the coupling (A, Figure 7 and A, Figure 8) of the preinstalled MOST optical fiber running along front the sound amplifier.
5. Reassemble the coupling of the preinstalled MOST optical fiber.
6. Carefully disassemble the coupling (B, Figure 5) of the MOST optical fiber adapter.
7. Insert the optical fiber end (B, Figure 7) removed from the coupling of the preinstalled MOST optical fiber into the empty chamber of the coupling of the MOST optical fiber adapter (B, Figure 5 and B, Figure 8).
8. Reassemble the coupling of the MOST optical fiber adapter.
9. Test the function by pressing the ON button on the head unit-Light will emit from the MHI MOST adapter (C, Figure 5) side of the connector with the arrow pointing to the open end of the connector.
D. Mounting the MHI Control Module to the Bracket, Installing the Bracket Assembly, and Connecting the MHI Control Module
1. Find the bracket for the MHI control module in the kit.
2. Mount the MHI control module to the threaded studs on the bracket with the four kit-included M5 nuts (Figure 9).
Note:
The mounting tabs of the MHI control module are keyed to fit the threaded studs on the bracket only one way (i.e. there is no way to mount the MHI control module to the bracket incorrectly).
3. Connect the Bluetooth(R) antenna connector (B, Figure 1) to the MHI control module (A, Figure 10).
4. Connect the MHI MOST adapter connector (C, Figure 5) to the MHI control module (B, Figure 10).
5. Connect the MHI power supply connector (A, Figure 2) to the MHI control module (C, Figure 10).
6. Mount the MHI control module/bracket assembly to the inside, front of the body reinforcement rib on the exposed left side of the trunk with the two kit-included M5 nuts (Figure 11).
E. Mounting the Linear Compensator to the Bracket, Connecting the Linear Compensator, and Installing the Bracket Assembly
1. Find the bracket for the linear compensator in the kit.
2. Mount the linear compensator to the threaded studs on the bracket with the four kit-included M4 nuts (Figure 12).
Note:
Mount the linear compensator to the bracket with the connector jacks facing the bracket side shown in Figure 12.
3. Connect the FAKRA white, female connector (D, Figure 2) to the linear compensator jack labeled "ANTENNA" (A, Figure 13).
4. Connect the FAKRA black, male connector (C, Figure 2) to the linear compensator jack "labeled PORTABLE" (B, Figure 13).
5. Connect the linear compensator power supply connector (B, Figure 2) to the linear compensator (C, Figure 13).
6. Mount the linear compensator/bracket assembly to the inside, rear of the body reinforcement rib on the exposed left side of the trunk with the two kit-included M5 nuts (Figure 14).
F. Mounting the VC Control Module to the Bracket, Installing the Bracket Assembly, and Connecting the VC Control Module
1. Find the bracket (Figure 15) for the VC control module in the kit.
^ On models equipped with backup camera (Code 218), continue to step 2, otherwise skip to step 4.
2. Remove the backup camera control module/bracket assembly.
^ See WIS document AR54.65-P-0025SX, Remove/install backup camera control unit"
3. Compare the removed bracket for the backup camera control module to the kit-included bracket for the VC control module.
a. If the brackets are identical, skip to step 4.
b. If the brackets are different, remove the backup camera control module and discard the old bracket.
^ See WIS document AR54.65-P-0025SX, Remove/install backup camera control unit".
c. Reuse the three nuts to mount the backup camera control module to the new, kit-included bracket for the VC control module (Figure 16).
4. With the connector receptacle of the VC control module facing the direction shown in Figure 17, mount the VC control module to the bracket.
Note:
Figure 17 shows a model equipped with backup camera (Code 218).
a. Slide the tab of the VC control module under the bracket clip (A, Figure 17).
b. Fasten the other tab of the VC control module to the threaded stud on the bracket with the kit-included M5 nut (B, Figure 17).
5. Insert the VC MOST adapter connector (D, Figure 5) into the vacant slot in the back of the VC power supply connector (Figure 18).
6. Install the VC control module/bracket assembly with the kit-included two M6 nuts (A, Figure 19) and one M6 screw (B, Figure 19).
7. Connect the VC power supply/MOST connector to the VC control module (Arrows, Figure 19).
G. Installing the Antenna Switch (As of VIN: A027681)
1. In the exposed left side of the trunk, find the foam sleeve and remove it or pull it back to expose the:
^ Tele Aid lead (female, white FAKRA) (A, Figure 20)
^ Main antenna lead (male, white FAKRA) (B, Figure 20)
^ Telephone lead (female, black FAKRA) (C, Figure 20)
^ 4-pin power supply connector (D, Figure 20)
2. Disconnect the Tele Aid lead (A, Figure 20) and main antenna lead (B, Figure 20) from one another.
3. In the exposed left side of the trunk, find the sound amplifier bracket and identify the predrilled holes (Figure 21) for the antenna switch mounting.
4. Mount the antenna switch to the sound amplifier bracket with two self-tapping screws (Figure 22).
5. Connect the Tele Aid lead (female, white FAKRA) (A, Figure 20) to the antenna switch jack labeled "LCT" (A, Figure 23).
6. Connect the main antenna lead (male, white FAKRA) (B, Figure 20) to the antenna switch jack labeled "ANTENNA" (B, Figure 23).
7. Connect the telephone lead (female, black FAKRA) (C, Figure 20) to the antenna switch jack labeled "BOOSTER" (C, Figure 23).
8. Connect the 4-pin power supply connector (D, Figure 20) to the antenna switch (D, Figure 23).
9. Use a wire tie to secure the Tele Aid backup antenna lead to the backup antenna enclosure (Arrow, Figure 23).
H. Installing the Contact Plate and Telephone Cradle
1. Open the lower compartment of the center console.
^ On models equipped with rear air conditioner (Code 582), open the lower compartment of the center console by:
a. First opening the upper compartment of the center console from the left side.
b. Inserting the head of a small screwdriver into each of the two slots (Figure 24) at the front of the upper compartment.
c. Pushing forward the screwdrivers to release the tabs.
d. Lifting up the front of the lower compartment with the upper compartment open.
2. Remove the four T8 Torx screws (Figure 25) on the underside of the upper compartment of the center console to release the false floor.
3. Close the lower compartment and open the upper compartment of the center console from the left side.
^ On models equipped with rear air conditioner (Code 582), close the lower compartment keeping the upper compartment open.
4. Lift up the front of the false floor:
a. Carefully insert a plastic wedge (A, Figure 26) at the front between the false floor and the upper compartment tray.
b. Pry up (B, Figure 26) the front of the false floor.
c. Slide out the two tabs (C, Figure 26) on the false floor bottom from the slots in the rear of the upper compartment.
5. Lift up the false floor so it stands vertical (Figure 27).
6. Remove the knockout (Arrows, Figure 27) from the false floor by pressing it out from beneath.
NOTICE!
Excessive force will crack or break plastic.
Applying excessive force while removing the knockout can damage the plastic false floor.
Do not apply excessive force when removing the false floor knockout.
7. Find the contact plate (Arrow, Figure 28) in the kit and identify the:
^ FAKRA antenna male connector (A, Figure 28)
^ Power supply male connector (B, Figure 28)
8. Feed the contact plate leads (A and B, Figure 28) through the knockout hole from the top side of the false floor (Figure 29).
9. Seat the contact plate in the false floor knockout hole by firmly pressing down on the top side of the contact plate until it audibly engages (Figure 30).
NOTICE!
Excessive force will crack or break plastic. Using excessive force to seat the contact plate can damage the plastic false floor. Do not use excessive force to seat the contact plate in the false floor.
10. Find the preinstalled FAKRA antenna female connector and power supply female connector clipped to the bottom of the false floor underside.
11. Connect the FAKRA antenna male connector (B, Figure 28) of the contact plate to the preinstalled FAKRA antenna female connector (A, Figure 31) on the false floor underside.
12. Connect the power supply male connector (A, Figure 28) of the contact plate to the preinstalled power supply female connector (B, Figure 31) on false floor underside.
13. Secure the contact plate leads to the false floor underside with the kit-included, metal retainer clip (C, Figure 31).
14. Secure the FAKRA and power supply leads in the cable managers (Arrows, Figure 31) on the false floor underside.
15. Reinstall the false floor with contact plate.
a. Slide the two tabs (A, Figure 32) on the false floor bottom into the slots in the rear of the upper compartment of the center console.
b. Push down the front (A, Figure 32) of the false floor to seat it in the upper compartment tray.
16. Open the lower compartment of the center console and secure the false floor by reinstalling the four T8 Torx screws (Figure 25) on the underside of the upper compartment.
^ On models with rear air conditioner (Code 582), refer to H. Installing the Contact plate and Telephone Cradle step 1 to open the lower compartment.
17. Attach the cradle-according to telephone type-to the contact plate by placing it atop and slightly behind the contact plate and then sliding it forward until it audibly engages (Figure 33).
18. Insert the telephone into the cradle (Figure 34).
L. Parts Information