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16 11 090 Removing and Installing or Replacing Delivery Unit (40-Liter Tank)



16 11 090 Removing and installing/replacing delivery unit (40- litre tank)

Special tools required:







Recycling
Fuel escapes when fuel lines are detached. Have a suitable collecting vessel ready.
Catch and dispose of escaping fuel.
Observe country-specific waste disposal regulations.







IMPORTANT:
Ensure adequate ventilation in the workbay.
Avoid skin contact (wear gloves).
Before starting the engine for the first time:
- Fill fuel tank with at least 5 liters of fuel.







Necessary preliminary tasks:
- Draw off fuel from fuel tank
- Remove fuel tank.







NOTE: Graphic shows procedure on installed fuel tank

Release screw cap (1) with special tool 16 1 020.

Installation note:
Replace screw cap (1).
Replace rubber gasket.
Tightening torque 16 14 2AZ. 00 00 Excerpt From Company Standard BMW GS 90003-2







Carefully feed fuel pump (1) out of fuel tank.

IMPORTANT:
Do not bend sensor arm.
Catch escaping petrol/gasoline.