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Compressor HVAC: Service and Repair




REMOVAL AND INSTALLATION

REMOVAL SERVICE POINTS




DRIVE BELT REMOVAL
1. Loosen the nut "A" for holding.
2. Loosen the bolt "B" for adjustment.
3. Remove the drive belt.

SUCTION HOSE, DISCHARGE HOSE DISCONNECTION

CAUTION: Seal the hoses completely, otherwise the compressor oil and receiver will absorb water vapor easily, possibly damaging the compressor and deteriorating performance.

Plug the disconnected hose and compressor nipple to prevent foreign matter from getting into them.

COMPRESSOR REMOVAL
When doing this work, be careful not to spill the compressor oil.

INSTALLATION SERVICE POINT

>A< COMPRESSOR INSTALLATION
If a new compressor is installed, first adjust the amount of oil according to the procedures described below, and then install the compressor.
1. Measure the amount [X cubic.cm (X fl.oz)] of oil within the removed compressor.
2. Drain (from the new compressor) the amount of oil calculated according to the following formula, and then install the new compressor.

New compressor oil amount
120 cubic.cm - X cubic.cm = Y cubic.cm (4.1 fl.oz - X fl.oz = Y fl.oz)

NOTE: Y cubic.cm (Y fl.oz) indicates the amount of oil in the
refrigerant. The, the condenser the evaporator, etc.

NOTE: When replacing the following parts at the same times as the compressor, subtract the rated oil amount of the each part from Y cubic.cm (Y fl.oz) and discharge from the new compressor.

Quantity
Evaporator: 60 cubic.cm (2.0 fl.oz)
Condenser: 15 cubic.cm (0.5 fl.oz)
Suction hose: 10 cubic.cm (0.3 fl.oz)
Receiver: 10 cubic.cm (0.3 fl.oz)