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Cylinder Block Assembly: Specifications

Except Mivec Engine





Crankshaft Journal Outside Diameter

Connecting rod cap nut 27 ± 2 Nm (20 ± 1 ft-lb) -] +90° to 94°





Bearing cap bolt 74 ± 4 Nm (54 ± 3 ft-lb)
Crankshaft bolt 185 ± 5 Nm (137 ± 3 ft-lb)

Total displacement cm3 (cu in) 3,828 (233.6)
Cylinder bore mm (in) 95.0 (3.74)
Piston stroke mm (in) 90.0 (3.54)
Compression ratio 10.0

Piston outside diameter mm (in)
Standard Value 95.0 (3.74)
Limit -

Piston ring to ring groove clearance mm (in)
No.1
Standard Value 0.03 - 0.07 (0.0012 - 0.0027)
Limit 0.1 (0.003)

No.2
Standard Value 0.02 - 0.06 (0.0008 - 0.0023)
Limit 0.1 (0.003)

Piston ring end gap mm (in)
No.1
Standard Value 0.25 - 0.40 (0.010 - 0.016)
Limit 0.8 (0.03)

No.2
Standard Value 0.35 - 0.50 (0.014 - 0.019)
Limit 0.8 (0.03)

Oil ring side rail
Standard Value 0.10 - 0.35 (0.003 - 0.014)
Limit 1.0 (0.03)

Crankshaft pin oil clearance mm (in)
Standard Value 0.020 - 0.044 (0.0008 - 0.0017)
Limit 0.1 (0.003)

Connecting rod big end side clearance mm (in)
Standard Value 0.10 - 0.25 (0.003 - 0.009)
Limit 0.4 (0.02)

Crankshaft end play mm (in)
Standard Value 0.05 - 0.25 (0.002 - 0.009)
Limit 0.3 (0.01)

Crankshaft journal outside diameter mm (in)
Standard Value 64 (2.520)
Limit -

Crankshaft pin outside diameter mm (in)
Standard Value 55 (2.165)
Limit -

Crankshaft journal oil clearance mm (in)
No.1, 4
Standard Value 0.018 - 0.036 (0.0007 - 0.0014)
Limit 0.1(0.003)
No.2, 3
Standard Value 0.024 - 0.042 (0.0009 - 0.0017)
Limit 0.1(0.003)

Piston to cylinder clearance mm (in)
Standard Value 0.02 - 0.04 (0.0008 - 0.0016)
Limit -

Cylinder block flatness of gasket surface mm (in)
Standard Value 0.05 (0.002)
Limit 0.1 (0.003)

Cylinder block grinding limit of gasket surface mm (in) total resurfacing depth of both cylinder head and cylinder block
Standard Value -
Limit 0.2 (0.008)

Cylinder block overall height mm (in) [upper plane of cylinder block from crankshaft center]
Standard Value 227.9 - 228.1 (8.972 - 8.980)
Limit -

Cylinder bore inside diameter mm (in)
Standard Value 95.0 (3.74)
Limit -

Cylindricity mm (in)
Standard Value 0.01 (0.0003)
Limit -

Mivec Engine





Crankshaft Journal Outside Diameter

Connecting rod cap nut 27 ± 2 Nm (20 ± 1 ft-lb) + 90° to 94°





Bearing cap bolt 74 ± 4 Nm (54 ± 3 ft-lb)
Crankshaft bolt 185 ± 5 Nm (137 ± 3 ft-lb)

Total displacement cm3 (cu in) 3,828 (233.6)
Cylinder bore mm (in) 95.0 (3.74)
Piston stroke mm (in) 90.0 (3.54)
Compression ratio 10.5

Piston outside diameter mm (in)
Standard Value 95.0 (3.74)
Limit -

Piston ring to ring groove clearance mm (in)
No.1
Standard Value 0.03 - 0.07 (0.0012 - 0.0027)
Limit 0.1 (0.003)

No.2
Standard Value 0.02 - 0.06 (0.0008 - 0.0023)
Limit 0.1 (0.003)

Piston ring end gap mm (in)
No.1
Standard Value 0.25- 0.40 (0.010 - 0.016)
Limit 0.8 (0.03)

No.2
Standard Value 0.35 - 0.50 (0.014 - 0.019)
Limit 0.8 (0.03)

Oil ring side rail
Standard Value 0.10 - 0.35 (0.004 - 0.014)
Limit 1.0 (0.03)

Crankshaft pin oil clearance mm (in)
Standard Value 0.020 - 0.044 (0.0008 - 0.0017)
Limit 0.1 (0.003)

Connecting rod big end side clearance mm (in)
Standard Value 0.10 - 0.25 (0.004 - 0.009)
Limit 0.4 (0.02)

Crankshaft end play mm (in)
Standard Value 0.05 - 0.25 (0.002 - 0.009)
Limit 0.3 (0.01)

Crankshaft journal outside diameter mm (in)
Standard Value 64 (2.520)
Limit -

Crankshaft pin outside diameter mm (in)
Standard Value 55 (2.165)
Limit -

Crankshaft journal oil clearance mm (in)
No.1, 4
Standard Value 0.018 - 0.030 (0.0005 - 0.0012)
Limit 0.1(0.003)

No.2, 3
Standard Value 0.018 - 0.036 (0.0007 - 0.0014)
Limit 0.1(0.003)

Piston to cylinder clearance mm (in)
Standard Value 0.02 - 0.04 (0.0012 - 0.0019)
Limit -

Cylinder block flatness of gasket surface mm (in)
Standard Value 0.05 (0.02)
Limit 0.1 (0.003)

Cylinder block grinding limit of gasket surface mm (in) total resurfacing depth of both cylinder head and cylinder block
Standard Value -
Limit 0.2 (0.008)

Cylinder block overall height mm (in) [upper plane of cylinder block from crankshaft center]
Standard Value 284 (11.2)
Limit -

Cylinder bore inside diameter mm (in)
Standard Value 95.0 (3.74)
Limit -

Cylindricity mm (in)
Standard Value 0.01 (0.0003)
Limit -