Operation CHARM: Car repair manuals for everyone.

Cylinder Head Assembly
















Cylinder Head Bolts

Inspection





Check that the nominal length of each cylinder head bolt meets the limit. If it exceeds the limit, replace the bolts with a new one
Limit (A) 99.4 mm (3.91 inches)

Tightening Sequence





Cold engine
First step 78 ± 2 Nm (58 ± 1 ft-lb)
Second step Loosen fully 0 Nm (0 in-lb)
Third step 20 ± 2 Nm (15 ± 1 ft-lb)
Fourth step Tighten 90°
Fifth step Tighten 90°

Cylinder Head Inspection





Check the cylinder head gasket surface for flatness by using a straight edge and feeler gauge
Standard value 0.03 mm (0.001 inch)
Limit 0.2 mm (0.007 inch)
If it exceeds the limit, correct to meet specification
Grinding limit *0.2 mm (0.007 inch)

* Includes combined with cylinder block grinding

Cylinder head height (Specification when new) 120 mm (4.7 inches)

Intake Manifold Fasteners Specifications

Exhaust Manifold Nuts Specifications

Camshaft Sprocket Bolt Specifications