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A/C - System Visual Inspection During PDI

Classification: HA94-OO6

Models: See Below

Reference: TECHNICAL BULLETIN NTB94-102

Date: November 29, 1994

NON FACTORY INSTALLED A/C SYSTEM QUALITY

APPLIED MODELS:
U13 Altima, B13 Sentra, Truck/Pathfinder

SERVICE INFORMATION

There are three important areas of A/C quality that should be inspected during vehicle PDI. During installation or when performing PDI, your attention in the listed areas will further ensure continued customer satisfaction.

1. Drain hose and Bracket (Truck and Pathfinder only)

With the introduction of the 1994, V6 Pathfinder and Truck, the spot welded bracket which retained the drain hose was removed. For dealer/port A/C kit installation, a bolt-on bracket was added to the kit.

The new bolt-on bracket serves two functions: 1 allows adjustment of drain hose away from other components such as the exhaust system, 2 directs condensate from evaporator to exit at a desired location.

1. Position the drain hose straight down. The white dot should be on top.

2. Install the drain hose so it completely covers the nipple on the evaporator case.

3. Remove the two reusable bolts on the floor pan.

4. Install the drain hose retaining bracket (DO NOT over-tighten bolts).

Place drain hose into retaining bracket.

2. Tube, Hose, and clip installation

All liquid and suction tubes are made from aluminum. They could be damaged (for example, hole punctures) if improperly installed.

Remember to maintain a minimum 1/2" space between all tubes and other components. Always use retaining devices to properly secure the tubes and hoses.

In addition, the suction tube is insulated with a foam material. This foam reduces the amount of engine heat transfer to the refrigerant. Do not remove the foam from the hose





3. Air Guides, Foam, and Rubber Seal Installation

Air guides are important for a properly working A/C system. They can lower the evaporator outlet temperature up to 5~ F. The air guides also assist in maintaining engine temperatures within the design range. Therefore, remember to properly install all foam, plastic, and rubber air guides to maximize A/C system performance.