Clutch Assembly Service

Clutch Disc, Clutch Cover and flywheel





Components

Inspection and Adjustment
CLUTCH





- Check clutch disc for wear of facing.
Wear limit of facing surface to rivet head: 0.3 mm (0.012 inch)





- Check clutch disc for backlash of spline and runout of facing.
Maximum spline backlash (at outer edge of disc): 1.0 mm (0.039 inch)
Runout limit: 1.0 mm (0.039 inch)
Distance of runout check point (from hub center): 120 mm (4.72 inch)
- Check clutch disc for burns, discoloration or oil or grease leakage. Replace if necessary.

CLUTCH COVER





- Check clutch cover installed on vehicle for unevenness of diaphragm spring toe height.
Uneven limit: 0.5 mm (0.020 inch)
- If out of limit, adjust the height with Tool.

FLYWHEEL





- Check contact surface of flywheel for slight burns or discoloration. Repair flywheel with emery paper.
- Check flywheel runout.

Installation





- Insert Tool into clutch disc hub when installing clutch cover and disc.
- Be careful not to allow grease to contaminate clutch facing.
- Tighten bolts in numerical order.
First step: 10 - 19 Nm (1 - 2 kgf-cm, 8 - 14 ft. lbs.)
Final step: 35 - 44 Nm (3.5 - 4.5 kgf-cm, 26 - 32 ft. lbs.)