Operation CHARM: Car repair manuals for everyone.

Door Module: Service and Repair

Door Module Assembly

REMOVAL
1. Remove the front door speaker.
2. Remove the inside seal.
3. Remove 2 hole covers over glass bolts.




4. Temporarily reconnect the power window main switch and raise/lower the door window until the glass bolts can be seen.
5. Remove the glass bolts.
6. Raise the front door glass and hold in place with suitable tool.




7. Remove the bolts and the module assembly.
8. Disconnect the harness connector for the module assembly, and unclip the harness from the back.




INSPECTION AFTER REMOVAL
Check the regulator assembly for the following items. If a malfunction is detected, replace or grease it.
- Wire wear
- Regulator deformation
- Grease condition for each sliding part

The arrows in the figure show the application points of the body
grease.




DISASSEMBLY AND ASSEMBLY
Remove the regulator motor and guide rail from the module assembly.

INSTALLATION
1. Installation is in the reverse order of removal.

Glass bolts : 5.2 - 7.0 N-m (0.53 - 0.71 kg-m, 46 - 61 in-lb)