Evaporator Core: Service and Repair

Removal and Installation of Evaporator

REMOVAL
1. Remove A/C unit assembly. Service and Repair

CAUTION: Cap or wrap the joint of the pipe with suitable material such as vinyl tape to avoid the entry of air.

2. Remove air conditioner filter.
3. Remove foot duct (right).




4. Remove screws (A), and then remove expansion valve cover (1).




5. Remove screws (A), and then remove evaporator cover (1).




6. Remove evaporator (1) with lower blower case (2) from A/C unit assembly.
7. Remove thermo control amp. (3) from evaporator (1), if equipped (TYPE 1 systems).
8. Remove evaporator (1) from lower blower case (2).

INSTALLATION
Installation is in the reverse order of removal.

CAUTION:
- Replace O-rings for A/C piping with new ones, and apply compressor oil when installing.
- Mark the position of the thermo control amp., if equipped (TYPE 1 systems).
- When recharging refrigerant, check for leaks.