B278C
B278C, B278D ELECTRIC COMPRESSOR
DTC Logic
DTC DETECTION LOGIC
DTC CONFIRMATION PROCEDURE
1. PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1.Turn power switch OFF.
2.Set the vehicle to READY.
3.Select "Self Diagnostic Result" mode of "HVAC" using CONSULT.
4.Check DTC.
Is DTC detected?
YES- Refer to "Diagnosis Procedure" .
NO- INSPECTION END
Diagnosis Procedure
WARNING:
- Because hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are handled incorrectly. Be sure to follow the correct work procedures when performing inspection and maintenance.
- Be sure to remove the service plug in order to disconnect the high voltage circuits before performing inspection or maintenance of high voltage system harnesses and parts.
- To prevent the removed service plug from being connected by mistake during the procedure, always carry it in your pocket or put it in the tool box.
- Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses before beginning work on the high voltage system.
- Clearly identify the persons responsible for high voltage work and ensure that other persons do not touch the vehicle. When not working, cover high voltage parts with an insulating cover sheet or similar item to prevent other persons from contacting them.
- Refer to "High Voltage Precautions" High Voltage Precautions.
CAUTION:
There is the possibility of a malfunction occurring if the vehicle is changed to READY status while the service plug is removed. Therefore do not change the vehicle to READY status unless instructed to do so in the Service Manual.
DIAGNOSIS PROCEDURE
CAUTION:
Erase DTC after the work is completed.
1. PRECONDITIONING
WARNING:
Disconnect the high voltage. Refer to "How to Disconnect High Voltage" Service and Repair.
Check voltage in high voltage circuit. (Check that condenser are discharged.)
1.Lift up the vehicle and remove the Li-ion battery under covers. Refer to "Exploded View" Service and Repair.
2.Disconnect high voltage connector from front side of Li-ion battery. Refer to "Removal and Installation" Service and Repair.
3.Measure voltage between high voltage harness terminals.
DANGER:
Touching high voltage components without using the appropriate protective equipment will cause electrocution.
Standard: 5 V or less
CAUTION:
For voltage measurements, use a tester which can measure to 500 V or higher.
- GO TO 2.
2. CHECK ELECTRIC COMPRESSOR COMMUNICATION LINE FOR OPEN
1.Turn power switch OFF.
2.Disconnect electric compressor and A/C auto amp. connector.
3.Check continuity between electric compressor harness connector and A/C auto amp. harness connector.
Is the inspection result normal?
YES- GO TO 3.
NO- Repair harness or connector.
3. CHECK ELECTRIC COMPRESSOR COMMUNICATION LINE FOR SHORT
Check continuity between electric compressor harness connector and ground.
Is the inspection result normal?
YES- GO TO 4.
NO- Repair harness or connector.
4. CHECK ELECTRIC COMPRESSOR POWER SUPPLY
1.Turn power switch ON.
2.Check voltage between electric compressor harness connector and ground.
Is the inspection result normal?
YES- GO TO 5.
NO- GO TO 6.
5. CHECK ELECTRIC COMPRESSOR GROUND CIRCUIT
1.Turn power switch OFF.
2.Check continuity between electric compressor harness connector and ground.
Is the inspection result normal?
YES- GO TO 7.
NO- Repair harness or connector.
6. CHECK A/C RELAY CIRCUIT
Check A/C relay circuit. Refer to "Diagnosis Procedure" A/C Relay.
Is the inspection result normal?
YES- Repair harness or connector between A/C relay and electric compressor.
NO- Repair or replace error-detected parts.
7. CHECK ELECTRIC COMPRESSOR HIGH VOLTAGE HARNESS POWER SUPPLY CIRCUIT FOR OPEN
1.Disconnect DC/DC-J/B connector.
2.Check continuity between electric compressor high voltage harness connector and DC/DC-J/B high voltage harness connector.
Is the inspection result normal?
YES- GO TO 8.
NO- Replace high voltage harness between electric compressor and DC/DC-J/B.
8. CHECK ELECTRIC COMPRESSOR HIGH VOLTAGE HARNESS GROUND CIRCUIT
Check continuity between electric compressor high voltage harness connector and DC/DC-J/B high voltage harness connector.
Is the inspection result normal?
YES- GO TO 9.
NO- Replace high voltage harness between electric compressor and DC/DC-J/B.
9. CHECK DC/DC-J/B INTERNAL CIRCUIT
Check continuity between DC/DC-J/B terminals.
Is the inspection result normal?
YES- GO TO 10.
NO- Replace DC/DC-J/B. Refer to "Removal and Installation" Removal And Installation.
10. CHECK A/C AUTO AMP.
With CONSULT
1.Reconnect all harness connectors disconnected.
2.Turn power switch ON.
3.Using CONSULT, perform "HVAC TEST" on "ACTIVE TEST" of "HVAC". Refer to "CONSULT Function" CONSULT Function.
4.Check that the electric compressor operates normally.
Is the inspection result normal?
YES- GO TO 11.
NO- Replace A/C control (A/C auto amp.). (Refer to "Removal and Installation" Service and Repair). Then GO
TO 11.
11. PERFORM DTC CONFIRMATION PROCEDURE
Perform DTC confirmation procedure. Refer to "DTC Logic" .
Is DTC B278C or B278D detected?
YES- Replace electric compressor. Refer to "Removal and Installation" Removal And Installation.
NO- Check intermittent incident. Refer to "Intermittent Incident" Intermittent Incident.