Work Procedure

STROKE SENSOR 0 POINT LEARNING

Work Procedure


CAUTION:
Make sure to use CONSULT when performing stroke sensor 0 point learning. (It cannot be performed by any means other than CONSULT.)

1. VEHICLE CONDITION

1.Stop the vehicle.
2.Turn the power switch OFF.
- GO TO 2.

2. CHECK 12V BATTERY

Check the 12V battery. Refer to "Work Flow" Testing and Inspection.
Is the inspection result normal?
YES- GO TO 3.
NO- Charge or replace the 12V battery. Refer to "How to Handle 12V Battery" Procedures or "Removal and Installation" Removal And Installation. GO TO 3.

3. CHECKING INSTALLATION CONDITIONS OF BRAKE COMPONENTS

Check the installation conditions of brake components.
Is the inspection result normal?
YES- GO TO 4.
NO- Repair or replace error-detected parts and GO TO 4.

4. CHECK BRAKE PEDAL

Check each brake pedal height. Refer to "Inspection and Adjustment" Adjustments.
Is the inspection result normal?
YES- GO TO 5.
NO- Adjust each brake pedal height. Refer to "Inspection and Adjustment" Adjustments. GO TO 5.

5. PERFORM SELF-DIAGNOSIS

With CONSULT
1.Turn the power switch OFF to ON.

CAUTION:
Never engage READY status.
2.Repeat step 1 two or more times.

CAUTION:
Be sure to wait for 5 seconds or more after turning the power switch OFF.
3.Turn the power switch OFF.
4.Get out of the vehicle, close all doors (including back door), and wait for 3 minutes or more.
5.Turn the power switch ON.

CAUTION:
Never engage READY status.
6.Erase self-diagnosis result of "BRAKE".

CAUTION:
After erasing self-diagnosis results, turn the power switch OFF, get out of the vehicle, close all doors (including back door), and wait for 3 minutes or more.
7.Depress brake pedal by 100 mm (3.94 in) or more, and hold the position for 5 seconds or more.
8.Release brake pedal.
9.Repeat steps 7 to 8 three times.
10.Perform "BRAKE" self-diagnosis.
Is a malfunction detected?
YES- Check the DTC. GO TO 6.
NO- GO TO 6.

6. PERFORM PEDAL STROKE SENSOR 0 POINT LEARNING

With CONSULT
1.Turn the power switch OFF and wait for 10 seconds or more.
2.Turn the power switch ON.

CAUTION:
Never engage READY status.
3.Select "BRAKE", "WORK SUPPORT" and "STROKE SENSOR 0 POINT LEARNING" according to this order.

CAUTION:
Never depress brake pedal.
4.Touch "START".
Is either "COMPLETED" or "The operation is incomplete. Try again after confirming the operation condition."
displayed?
"COMPLETED"-Touch the "END". GO TO 7.
"The operation is incomplete. Try again after confirming the operation condition."-GO TO 2.

7. CHECK DATA MONITOR

With CONSULT
Select "BRAKE", "DATA MONITOR" and "STROKE SEN 1 OUTPUT VOLT" according to this order. Check that this signal is within the specified value.
STROKE SEN 1 OUTPUT VOLT: 0.84 2.38 V
Is the inspection result normal?
YES- GO TO 8.
NO- GO TO 1.

8. ERASE SELF-DIAGNOSIS MEMORY

With CONSULT
1.Turn the power switch OFF and wait for 10 seconds or more.

CAUTION:
Be sure to perform the operation above.
2.Turn the power switch ON.

CAUTION:
Never engage READY status.
3.Erase self-diagnosis result of "BRAKE".

CAUTION:
After erasing self-diagnosis results, turn the power switch OFF, get out of the vehicle, close all doors (including back door), and wait for 3 minutes or more.
Are the memories erased?
YES- INSPECTION END
NO- Check the items indicated by the self-diagnosis.