ESB Operation

The Expansion Spring Brake (ESB) holds the piston in the upmost (home) position of the piston.

An ESB is a spring that is retained in a housing at a close tolerance. One end of the spring touches the motor drive dog. The other end of the spring touches the pinion drive dog.

During normal braking, brake pressure exists at the top of the piston. The pressure applies a downward force. The downward force applies a counterclockwise torque to the motor pinion. The motor pinion tries to rotate the spring counterclockwise. The counterclockwise torque expands the spring outward-within the housing. Outward expansion of the spring within the housing prevents gear rotation.

The following actions occur when the motor is on and tries to drive the ball screw nut:
- The end of the ESB that touches the motor drive dog rotates inward.
- The spring contracts in the spring housing.
- The motor rotates the modulator gear.

The most common application of this principle is in window crank mechanisms. A small amount of force on the crank handle will cause the window to move upward or downward, but the weight of the window (or any pressure on the window) does not cause the window to move downward. In the ESB, the brake pressure at the top of the pistons corresponds to the weight of the window. The motor corresponds to the window crank handle.