Operation CHARM: Car repair manuals for everyone.

Fuel Level Sensor: Service and Repair




REMOVAL PROCEDURE
1. Relieve fuel system pressure. Refer to Fuel Pressure Relief Procedure.
2. Drain fuel tank. Refer to Fuel Tank Draining Procedure.
3. Remove the fuel tank.
4. Remove the fuel sender assembly.
5. Remove the fuel level sensor from modular fuel sender.

INSTALLATION PROCEDURE
1. Fuel level sensor to modular fuel sender.
2. Install the fuel sender assembly.
3. Reinstall the fuel tank.
4. Lower the vehicle.
5. Refill tank and Reinstall the fuel filler cap.
6. Reconnect the negative battery cable.
7. Inspect for fuel leaks.
7.1. Turn the ignition switch ON for 2 seconds.
7.2. Turn the ignition switch OFF for 10 seconds.
7.3. Turn the ignition switch ON.
7.4. Check for fuel leaks.