Brake Pedal Assy: Service and Repair

REMOVAL PROCEDURE





1. Disable the SIR system.
2. Remove the instrument panel assembly.
3. Disconnect the electrical connectors from the switch.
4. Remove the two bolts (7 and 6).





5. Remove the pushrod (3) from the pushrod pin (2).
6. Remove the barrier.
7. Remove the four nuts from the booster studs.
8. Remove the brake pedal assembly (5).

INSTALLATION PROCEDURE





1. Install the brake pedal assembly (5) onto the booster studs.
2. Apply lubricant, GM P/N 9985146 or equivalent, to the pushrod pin (2).





3. Hand start the two bolts (7 and 6) through the brake pedal assembly into the cowl bar and steering column support.
4. Install the pushrod (3) onto the pushrod pin (8).
5. Secure the pushrod with a spacer and a retainer.
6. Install the four nuts onto the booster studs.
^ Tighten the nuts to 21 Nm (15 ft. lbs.).

NOTICE: Refer to Fastener Notice in Service Precautions.

7. Install the barrier (4) onto the brake pedal assembly.
8. Align with the booster studs.
9. Tighten the bolt (6) first, and then bolt (7).
^ Tighten the bolts to 24 Nm (18 ft. lbs.).

10. Connect the electrical connectors to the switch.
11. Install the instrument panel assembly.
12. Enable the SIR system.