Operation CHARM: Car repair manuals for everyone.

Testing

Fig. 4 Setting Spark Plug Electrode Gap:






TESTING USING AN OSCILLOSCOPE
When testing cables for punctures and cracks with an oscilloscope, follow the instructions of the equipment manufacturers.

CAUTION: Do not leave any one spark plug cable disconnected any longer than necessary during test or possible heat damage to catalytic converter will occur. Total test time must not exceed one minute.

NOTE: Test must be performed at idle only.


IF AN OSCILLOSCOPE IS NOT AVAILABLE, TEST CABLES AS FOLLOWS:
1. With the engine not running, connect one end of a test probe (i.e. a piece of wire with insulated alligator clips on each end) to a good ground, other end free for probing.

WARNING: The direct ignition system generates approximately 40,000 volts. Personal injury could result from contact with this system.

2. With engine running, move test probe along entire length of all cables (approximately 0 to 1/8 inch gap). If punctures or cracks are present there will be a noticeable spark jump from the faulty area to the probe. Cracked, leaking or faulty cables should be replaced.
3. Use an ohmmeter to check cables for opens, loose terminals or high resistance.
a. Remove cable from spark plug.
b. Remove cable from the coil tower.
c. Connect the ohmmeter between spark plug end terminal and the coil end terminal. Resistance should be within tolerance shown in the cable resistance chart. If resistance is not within tolerance, replace cable assembly. Test all spark plug cables in same manner.

CABLE RESISTANCE CHART
MINIMUM MAXIMUM
250 Ohms/Inch 1,000 Ohms/Inch
3,000 Ohms/Foot 12,000 Ohms/Foot