Headlamp Opening Housing and Door Replacement

Headlamp Opening Housing and Door Replacement






Remove

1. Raise headlamp manually by turning knob on headlamp actuator (53).
2. Bolts/screws (44).
3. Headlamp bezel (43).
4. Bolts/screws (41).
5. Headlamp opening door (42).
6. Nuts (56) and bolts/screws (57) attaching headlamp opening housing (49) to headlamp opening housing bracket (45).
7. Headlamp opening housing (49) from headlamp opening housing bracket (45).
8. Bolts/screws (46).
9. Opening door bracket (47).
10. Intermediate bracket (48).
11. Headlamp actuator cap.
12. Cable up stop bolt/screw.
13. Actuator (53) from headlamp opening housing bracket (45), if necessary, by removing attaching nut and bolts/screws.


Install


1. Actuator (53) to headlamp opening housing bracket (45), if removed, by installing attaching nut and bolts/screws.
2. Cable up stop bolt/screw.

Tighten
Cable up stop bolt/screw to 1.7 Nm (15 lb. in.).

3. Headlamp actuator cap.
4. Intermediate bracket (48) to headlamp opening housing (49).
5. Opening door bracket (47) on top of intermediate bracket (48).
6. Bolts/screws (46).

Inspect

- Gaps and flushness of headlamp opening door (42) to surrounding area using bolts/screws (46).

Tighten securely.

7. Headlamp opening housing (49) to headlamp opening housing bracket (45).

Inspect

- Gaps on headlamp opening housing (49) to surrounding area using the forward and rearward adjustment bolts/screws (60), or side-to-side adjustment bolts/screws (59).

Tighten securely.

8. Bolts/screws (57) and nuts (56) attaching headlamp opening housing (49) to headlamp opening housing bracket (45).

Tighten securely.

9. Headlamp opening door (42).
10. Bolts/screws (41).

Tighten
Bolts/screws (41) to 1.7 Nm (15 lb. in.).

11. Headlamp bezel (43).
12. Bolts/screws (44).

Tighten
Bolts/screws (44) to 1.7 Nm (15 lb. in.).

13. Lower headlamp.